This document outlines the technical specifications and performance tests for a connector product, focusing on its electrical, mechanical, and environmental characteristics. It details various tests including contact resistance, insulation resistance, dielectric strength, insertion/withdrawal forces, terminal retention, and performance under environmental stresses like vibration, shock, temperature cycling, humidity, and corrosive gases.
| Item | Test Condition | Requirement |
|---|---|---|
| Contact Resistance | FPC/FFC, 20mV MAX, 10mA | < 20 m MAX |
| Insulation Resistance | FPC/FFC, 500V DC between adjacent terminal or ground | 500 M MIN |
| Dielectric Strength | FPC/FFC, 200V AC (virtual value) for 1 minute between adjacent terminal or ground | No Breakdown |
| Locking and Withdrawal Force | Insert and extract applicable FFC at a speed rate of 25 3 mm/minute | 1.96*n (N) MAX (Locking), 0.49*n (N) MIN (Withdrawal) |
| Terminal Retention Force | Pull the terminal at a speed rate of 25 3 mm/minute | 392N MIN |
| Repeated Insertion and Withdrawal | Actuator up to 20 cycles at a speed rate of less than 10 cycles/minute | Contact Resistance: 60 m MAX |
| Temperature Rise | Carrying rated current load (UL 498) | 30 C MAX |
| Vibration | 10-55-10Hz/min, Amplitude: 1.5mm P-P, Sweep time: 10-55-10Hz in 1 minute, Duration: 2 hours in each X,Y,Z axes | Contact Resistance: 60 m MAX, Discontinuity: 1 ms MAX |
| Shock | 490m/s {50G}, 3 strokes in each X,Y,Z axes | Appearance: No Damage, Discontinuity: 1 ms MAX |
| Heat Resistance | 852C, 96 hours | Contact Resistance: 60 m MAX |
| Cold Resistance | -402C, 96 hours | Contact Resistance: 60 m MAX |
| Humidity Resistance | Temperature: 402C, Relative Humidity: 90-95%, Duration: 96 Hours | Appearance: No Damage, Insulation Resistance: 20 M MIN, Dielectric Strength: Must meet 4.1.3 |
| Temperature Cycling | 5 cycles of: a) -553C 30 minutes, b) 852C 30 minutes | Contact Resistance: 60 m MAX |
| Salt Spray | 48 4 hours exposure to a salt spray from the 51% solution at 352C | Contact Resistance: 60 m MAX |
| SO2 Gas Exposure | 24 hours exposure to 50 5ppm. SO2 gas at 402C | Contact Resistance: 60 m MAX |
| NH3 Gas Exposure | 40 minutes exposure to NH3 gas evaporating from 28% Ammonia solution | Contact Resistance: 60 m MAX |
| Solderability | Soldering Temperature: 2455C, Soldering Time: 20.5 sec, 0.2 mm from terminal tip | Solder Wetting: 95% LL |
| Resistance to Soldering Heat | Soldering Temperature: 2455C, Soldering Time: 305 sec | Appearance: No Damage |
| Item | Test Condition | Requirement |
|---|---|---|
| Reference Standard | Refer to the drawing. |
| Part | Material |
|---|---|
| Main body | LCP UL 94V-0 |
| Housing Lock | LCP UL 94V-0 |
| Contact | Phosphor Bronze |
