This section details the electrical, mechanical, and environmental performance tests conducted on the product.
| Item | Test Condition | Requirement |
|---|---|---|
| 4.1.1 Contact Resistance | Mate applicable FPC/FFC and measure by dry circuit, 20mV MAX, 10mA. | <20 m MAX |
| 4.1.2 Insulation Resistance | Mate applicable FPC/FFC and apply 500V DC between adjacent terminal or ground. | 500M MIN |
| 4.1.3 Dielectric Strength | Mate applicable FPC/FFC and apply 200V AC (virtual value) for 1 minute between adjacent terminal or ground. | No Breakdown |
| 4.2.1 Locking and Withdrawal Force | Insert and extract applicable FFC at the speed rate of 25 3mm/minute. | 1.96*n (N) MAX (Locking) 0.49*n (N) MIN (Withdrawal) |
| 4.2.2 Terminal Retention Force | Pull the terminal at the speed rate of 25 3mm per minute. | 392N MIN |
| 4.3.1 Repeated Insertion and Withdrawal | Insertion and withdrawal actuator up to 20 cycles at the speed rate of less than 10 cycles/minute. | Contact Resistance: 60 m MAX |
| 4.3.2 Temperature Rise | Carrying rated current load. (UL 498) | 30C MAX |
| 4.3.3 Appearance | Subjected to 1.5mm amplitude, 10-55-10Hz vibration for 2 hours in each X, Y, Z axes. | No Damage |
| 4.3.4 Vibration | 10-55-10Hz/min Amplitude: 1.5mm P-P Sweep time: 10-55-10Hz in 1 minute Duration: 2 hours in each X, Y, Z axes. | Contact Resistance: 60 m MAX Discontinuity: 1 ms MAX |
| 4.3.5 Shock | 490m/s{50G}, 3 strokes in each X, Y, Z axes. | Appearance: No Damage Discontinuity: 1 ms MAX |
| 4.3.6 Heat Resistance | 852C, 96 hour. | Contact Resistance: 60 m MAX |
| 4.3.7 Cold Resistance | -402C, 96 hour. | Contact Resistance: 60 m MAX |
| 4.3.8 Humidity Resistance | Temperature: 402C, Relative Humidity: 90-95%, Duration: 96 Hours. | Contact Resistance: 60 m MAX Insulation Resistance: 20M MIN Dielectric Strength: Must meet 4.1.3 |
| 4.3.9 Temperature Cycling | 5 cycles of: a)-553C 30 minutes b) 852C 30 minutes. | Contact Resistance: 60 m MAX |
| 4.3.10 Salt Spray | 48 4 hours exposure to a salt spray from the 51% solution at 352C. | Contact Resistance: 60m MAX |
| 4.3.11 SO2 Gas Exposure | 24 hours exposure to 50 5ppm. SO2 gas at 402C. | Contact Resistance: 60 m MAX |
| 4.3.12 NH3 Gas Exposure | 40 minutes exposure to NH3 gas evaporating from 28% Ammonia solution. | Contact Resistance: 60 m MAX |
| 4.3.13 Solderability | Soldering Temperature: 2455C, Soldering Time: 20.5 sec. 0.2 mm from terminal tip. | Solder Wetting: 95% |
| 4.3.14 Resistance to Soldering Heat | Soldering Temperature: 2455C, Soldering Time: 305 sec. | Appearance: No Damage |
| Reference Standard | Reference Unit | Product Shape, Dimensions and Materials | Materials |
|---|---|---|---|
| ZMUFR | ~1 2 #4 | Refer to the drawing. | Main body: LCP UL 94V-0 Housing Lock: LCP UL 94V-0 Contact: Phosphor Bronze |
