This document details the technical specifications and performance tests for a connector product, likely an FPC/FFC connector, covering electrical, mechanical, and environmental aspects. It outlines various tests such as contact resistance, insulation resistance, dielectric strength, insertion/withdrawal forces, terminal retention, and environmental resilience (vibration, shock, temperature, humidity, gas exposure, solderability).
| Item | Test Condition | Requirement |
|---|---|---|
| Contact Resistance | Mate applicable FPC/FFC and measure by dry circuit, 20mV MAX, 10mA. | <20 m MAX |
| Insulation Resistance | Mate applicable FPC/FFC and apply 500V DC between adjacent terminal or ground. | 500 M MIN |
| Dielectric Strength | Mate applicable FPC/FFC and apply 200V AC (virtual value) for 1 minute between adjacent terminal or ground. | No Breakdown |
| Item | Test Condition | Requirement |
|---|---|---|
| Locking and Withdrawal Force | Insert and extract applicable FFC at the speed rate of 25 3 mm/minute. | 1.96*n (N) MAX (Withdrawal), 0.49*n (N) MIN (Insertion) |
| Terminal Retention Force | Pull the terminal at the speed rate of 25 3 mm/minute. | 392N MIN |
| Item | Test Condition | Requirement |
|---|---|---|
| Repeated Insertion and Withdrawal | Insertion and withdrawal actuator up to 20 cycles at the speed rate of less than 10 cycles/minute. | Contact Resistance: 60 m MAX |
| Temperature Rise | Carrying rated current load. (UL 498) | 30 C MAX |
| Vibration | Amplitude: 1.5mm P-P, Sweep time: 10-55-10Hz in 1 minute, Duration: 2 hours in each X,Y,Z axes. | Contact Resistance: 60 m MAX, Discontinuity: 1 ms MAX |
| Shock | 490m/s {50G}, 3 strokes in each X,Y,Z axes. | Appearance: No Damage, Discontinuity: 1 ms MAX |
| Heat Resistance | 852C, 96 hours. | Contact Resistance: 60 m MAX, Appearance: No Damage |
| Cold Resistance | -402C, 96 hours. | Contact Resistance: 60 m MAX, Appearance: No Damage |
| Humidity Resistance | Temperature: 402C, Relative Humidity: 90-95%, Duration: 96 Hours. | Contact Resistance: 60 m MAX, Insulation Resistance: 20 M MIN, Dielectric Strength: Must meet 4.1.3 |
| Temperature Cycling | 5 cycles of: a) -553C 30 minutes, b) 852C 30 minutes. | Contact Resistance: 60 m MAX, Appearance: No Damage |
| Salt Spray | 48 4 hours exposure to a salt spray from the 5 1% solution at 352C. | Contact Resistance: 60m MAX, Appearance: No Damage |
| SO2 Gas | 24 hours exposure to 50 5ppm. SO2 gas at 402C. | Contact Resistance: 60 m MAX, Appearance: No Damage |
| NH3 Gas | 40 minutes exposure to NH3 gas evaporating from 28% Ammonia solution. | Contact Resistance: 60 m MAX, Appearance: No Damage |
| Solderability | Soldering Temperature: 2455C, Soldering Time: 20.5 sec. 0.2 mm from terminal tip. | Solder Wetting: 95% LL |
| Resistance to Soldering heat | Soldering Temperature: 2455C, Soldering Time: 305 sec. | Appearance: No Damage |
| Part | Material | Specification |
|---|---|---|
| Main body | LCP | UL 94V-0 |
| Housing Lock | LCP | UL 94V-0 |
| Contact | Phosphor Bronze |
