Heavy equipment EV HEV Amphenol SLPIPB35BSB1EH SurLok Plus compression lug with RADSOK R4 technology
Amphenol SurLok Plus Series
Product Overview
The Amphenol SurLok Plus compression lug is a field-installable, highly reliable alternative to common compression lugs. It utilizes industry-standard crimp, screw, and busbar termination options, eliminating the need for special torque tools. The SurLok Plus is an environmentally sealed version of the original SurLok, available in smaller sizes, and features a quick lock and press-to-release design. Incorporating the latest R4 RADSOK Technology, it offers a compact, quick mating, and robust product line. The RADSOK high amperage contact technology uses a stamped and formed, high conductivity alloy grid to achieve low insertion forces while maintaining a large conductive surface area. The R4 version represents advancements in laser welding copper-based alloys. Key markets and applications include Energy Storage, EV/HEV, Process Control/Automation, and Heavy Equipment. The connector design ensures a definitive electrical and mechanical connection with an integral latching system. Housings are made from durable thermoplastic with excellent dielectric and mechanical properties, meeting RoHS compliance. Contacts are derived from quality copper alloy for electrical reliability. The series is certified to UL1977/4128 and TUV 2PfG2740.
Product Attributes
- Brand: Amphenol
- Product Line: SurLok Plus
- Technology: RADSOK R4
- Termination Options: Crimp, Screw, Busbar
- Locking Mechanism: Quick lock and press-to-release
- Housing Material: Thermoplastic
- Contact Material: Copper Alloy
- Certifications: UL1977/4128, TUV 2PfG2740, ISO9001, TS96949, MIL-STD-790 (Company), ISO 9001, ISO 14001, IATF 16949 (Zhuhai Facility)
- Environmental Sealing: IP67 / IP6K9K (mated)
- Flammability: UL 94 V-0
- RoHS Compliant: Yes
Technical Specifications
| Description | Size | Current Rating | Operating Temperature (1000V DC) | Operating Temperature (1500V DC) | IP Sealing (Mated) | Durability | EMI Shielding | HVIL Function |
|---|---|---|---|---|---|---|---|---|
| SurLok Plus | 3.6mm | 50A~70A | -40C~105C | -40C~125C | IP67 | 100 cycles | No | No |
| SurLok Plus | 5.7mm | 100A~120A | -40C~105C | -40C~125C | IP67 | 100 cycles | No | No |
| SurLok Plus | 8.0mm | 120A~250A | -40C~105C | -40C~125C | IP67 | 100 cycles | No | No |
| SurLok Plus EMI | 8.0mm | 150A~250A | -40C~105C | -40C~125C | IP67 | 100 cycles | Yes | Yes |
| SurLok Plus | 10.3mm | 250A~300A | -40C~105C | -40C~125C | IP67 | 100 cycles | No | No |
| SurLok Plus EMI | 10.3mm | 250A~300A | -40C~105C | -40C~125C | IP67/IP6K9K | 100 cycles | Yes | Yes |
| SurLok Plus | 12.0mm | 300A~360A | -40C~125C | -40C~125C | IP67/IP6K9K | 100 cycles | No | No |
| SurLok Plus EMI | 12.0mm | 300A~360A | -40C~125C | -40C~125C | IP67/IP6K9K | 100 cycles | Yes | Yes |
| SurLok Plus | 14mm | 300A~500A | -40C~125C | -40C~125C | IP67/IP6K9K | 100 cycles | No | No |
| SurLok Plus EMI | 14mm | 300A~500A | -40C~125C | -40C~125C | IP67/IP6K9K | 100 cycles | Yes | Yes |
| Voltage Rating | 1000V DC / 1500V DC optional | |||||||
| Keyway | Multiple keyways available | |||||||
| Rotation | Quick lock and press-to-release design, 360 rotating plug optional | |||||||
| Protection | Touch Proof Design | |||||||
Optional Accessories
| Accessory Type | Description | Voltage Rating | Part Number |
|---|---|---|---|
| Dust Cap | Receptacle Dust Cap | 1000V DC | C10-070500-010 (5.7mm), C10-070500-012 (8.0mm), C10-070500-016 (10.3mm) |
| Dust Cap | EMI Plug Dust Cap | 1000V DC | C10-070506-10S (8.0mm) |
| Dust Cap | EMI Receptacle Dust Cap | 1000V DC | C10-686511-016 (8.0mm) |
| Dust Cap | Receptacle Dust Cap | 1500V DC | C10-070500-009 (3.6mm), C10-792372-000 (5.7mm), C10-070506-014 (8.0mm), C10-070506-016 (10.3mm), C10-792372-001 (12.0mm) |
| Gasket | Gasket | 1000V DC | C10-730656-000 (5.7mm), C10-731812-000 (8.0mm), C10-731012-000 (10.3mm), C10-738625-000 (8.0mm EMI) |
| Gasket | Gasket | 1500V DC | C10-753284-000 (3.6mm), C10-766105-000 (5.7mm), C10-765562-000 (8.0mm), C10-765504-000 (10.3mm), C10-779229-000 (12.0mm), C10-765569-000 (14.0mm) |
| Crimp Sleeve Reducer | Crimp Sleeve Reducer | 1000V DC | C10-737238-003 (5.7mm, 16mm), C10-737127-253 (8.0mm, 25mm), C10-737127-003 (8.0mm, 35mm), C10-738626-002 (8.0mm EMI, 35mm), C10-738626-001 (8.0mm EMI, 50mm), C10-737887-053 (10.3mm, 50mm), C10-737887-073 (10.3mm, 70mm) |
| Crimp Sleeve Reducer | Crimp Sleeve Reducer | 1500V DC | C10-754843-063 (3.6mm, 6mm), C10-754843-010 (3.6mm, 10mm) |
| Sealing Cap | Receptacle Sealing Cap | 1000V DC | C10-752804-000 (5.7mm), C10-737307-000 (8.0mm), C10-781989-000 (10.3mm) |
| Sealing Cap | Receptacle Sealing Cap | 1500V DC | C10-766844-000 (3.6mm), C10-752804-000 (5.7mm), C10-795133-000 (8.0mm), C10-781989-000 (10.3mm) |
| Cable Grommet | Cable Grommet | 1000V DC | C10-730653-030 (5.7mm, 16mm), C10-730653-040 (5.7mm, 25mm), C10-731821-020 (8.0mm, 25mm), C10-731821-030 (8.0mm, 35mm), C10-731821-050 (8.0mm, 50mm), C10-738617-003 (8.0mm EMI, 35mm), C10-738617-002 (8.0mm EMI, 50mm), C10-738617-001 (8.0mm EMI, 70mm), C10-762115-050 (10.3mm, 50mm), C10-762115-070 (10.3mm, 70mm), C10-762115-080 (10.3mm, 85/95mm) |
| Cable Grommet | Inline Receptacle Cable Grommet | 1000V DC | C10-766102-100 (5.7mm Support Piece), C10-766101-016 (5.7mm, 16mm), C10-766101-025 (5.7mm, 25mm), C10-762841-025 (8.0mm, 25mm), C10-762841-035 (8.0mm, 35mm), C10-762841-050 (8.0mm, 50mm) |
| Cable Grommet | Cable Grommet | 1500V DC | C10-754739-006 (3.6mm, 6mm), C10-754739-010 (3.6mm, 10mm), C10-766102-100 (5.7mm Support Piece), C10-766623-016 (5.7mm, 16mm), C10-766623-025 (5.7mm, 25mm), C10-766102-100 (8.0mm Support Piece), C10-766624-035 (8.0mm, 35mm), C10-766624-050 (8.0mm, 50mm), C10-765499-100 (10.3mm Support Piece), C10-765498-070 (10.3mm, 70mm), C10-765498-090 (10.3mm, 95mm) |
Tools
| Part Number | Description |
|---|---|
| FX3-0001-001 | SurLok Plus EMI Shielding assembly |
| FX3-0006-001 | SurLok Plus EMI Assembly HVIL Contact |
| FX3-0026-001 | SL+ 5.7MM screw type receptacle wrench |
| FX3-0036-001 | 8.0 SL+ REC M6 Wrench |
| FX3-0024-001 | 10.3mm SL wrench |
| FX3-0042-002 | SurLok Plus 3.6mm threading cable tool |
| FX3-0191-004 | SurLok Plus Fixture for Pin Assemblies |
| FX3-0190-001 | 3.6 SL+ 1500V |
| FX3-0189-001 | 5.7 SL+1000V & 1500V |
| FX3-0188-001 | 8.0 SL+1000V & 1500V |
| FX3-0187-017 | 10.3 SL+1000V & 1500V |
| FX3-0067-001 | 12.0 SL+ 1500V |
| FX3-0067-001 | SurLok Plus 10.3 SL+ 1500V fixture for grommet assemblies |
2411041712_Amphenol-SLPIPB35BSB1EH_C22319146.pdf