Plastic shell Amphenol UPCR012ALS1 connector designed for space saving and high current capacity in EVs
Amphenol UPC Series Connectors
Product Overview
The Amphenol UPC (Ultimate Power Connector) series is a line of plastic power connectors designed for demanding applications in the hybrid electric vehicle and heavy equipment markets. Featuring patented RADSOK technology, these connectors offer superior current carrying capacity, reduced temperature rise, lower voltage drop, and decreased resistance. The compact, lightweight plastic shell design ensures a small footprint, making them ideal for space-constrained environments like EVs. With field installable and repairable options, the UPC series provides robust and reliable interconnect solutions for harsh environments.
Product Attributes
- Brand: Amphenol Industrial Operations
- Technology: RADSOK
- Certifications: ISO9001, ISO14001, IATF 16949 (Zhuhai Facility), UL, IEC/TUV, ATEX, IECEx, MA (Product Certifications)
- Material: Plastic shell
- Compliance: RoHS Compliant
- Origin: Manufactured by Amphenol Industrial Operations
Technical Specifications
UPC 9.1mm
Key Features:
- Plastic shell, lightweight
- Compact design for space considerations with EVs
- Wide amperage range up to 200A (25/35/50mm)
- Low mating/un-mating force
- Durability: 100 min. cycles
- Touch-proof: IP 2XB (IEC 60529)
- Flammability: UL 94V-0
- HVIL (High Voltage Interlock Loop)
- EMI Shielding
- IP67 & IP69k when mated
| Specification | Value |
|---|---|
| Contact Size | 9.1mm |
| Current Rating | 200A (50mm) / 150A (35mm) / 120A (25mm) |
| Test Voltage (sea level) | 3000 VAC RMS |
| Ingress Protection | IP67 & IP69k (Mated) |
| Operating Temperature | -40 C to 125 C |
| EMI | 360 |
| HVIL | Integrated |
| Operating Voltage | 1000V DC / 750V AC |
| Durability | 100 (Min) Mating Cycles |
| Flammability | UL94 V-0 |
| Recommended Torque (Receptacle assembly to panel) | M5: 610% |
| Recommended Torque (Busbar) | M5: 610% / M6: 810% |
UPC 14mm
Key Features:
- High current, 450A Max rated current
- EMI Shielding
- HVIL (High Voltage Interlock Loop)
- Secondary Lock design
- R4 RADSOK Technology
- IP67 (when mated)
- Quick lock and push to release design
- Keyway design to prevent incorrect mating
- Compact Robust Design
- UL94 V-0 (self extinguishing)
- Wide operating temperature range (-40C to 125C)
| Specification | Value |
|---|---|
| Contact Size | 14.0mm |
| Current Rating | 450A (150 mm) / 400A (120 mm) / 350A (95mm) |
| Test Voltage (sea level) | 3000 VAC RMS |
| Ingress Protection | IP67 (Mated) |
| Operating Temperature | -40C to 125C |
| EMI | 360 |
| HVIL | Integrated |
| Operating Voltage | 1000V DC / 750V AC |
| Durability | 100 (Min) Mating Cycles |
| Flammability | UL 94 V-0 |
| Recommended Torque (Receptacle assembly to panel) | M5: 610% |
| Recommended Torque (Busbar) | M5: 610% / M6: 810% / M8: 1510% |
Markets and Applications
- Hybrid/ Electric Vehicle
- Heavy Equipment
- Battery Pack
- PDU (Power Distribution Unit)
- MCU (Motor Control Unit)
How to Order - Plug
| 1. Product Series | 2. Connector Type | 3. RADSOK Contact Size | 4. Number of Poles | 5. Coding Selection | 6. HVIL Selection | 7. EMI Selection | 8. Contact Type |
|---|---|---|---|---|---|---|---|
| UPC | P (90 Plug) | 01 (9.1mm) | 2 (2-Pole) | A, B, C, D | L (HVIL) / N (No HVIL) | S (W/ Shielding Shell) | 1 (35mm) / 2 (50mm) (9.1mm Only) |
| 02 (14.0mm) | 3 (3-Pole) | 3 (95mm) / 4 (120mm) / 6 (150mm) (14.0mm Only) |
How to Order - Receptacle
| 1. Product Series | 2. Connector Type | 3. RADSOK Contact Size | 4. Number of Poles | 5. Coding Selection | 6. HVIL Selection | 7. EMI Selection | 8. Contact Type |
|---|---|---|---|---|---|---|---|
| UPC | R (Box Mount Receptacle) | 01 (9.1mm) | 2 (2-Pole) | A, B, C, D | L (HVIL) / N (No HVIL) | S (W/ Shielding Shell) | 1 (Busbar Type 1) / 2 (Busbar Type 2) |
| 02 (14.0mm) | 3 (3-Pole) |
Note: UPC 14.0mm is currently only available in 90 Plug, 2-Pole. Receptacle requires EMI shielding option for touch-proof capability.
1912111437_Amphenol-UPCR012ALS1_C464805.pdf
