High reliability Amphenol 8638PSS1005LF connector designed to meet rigorous and performance standards
Manufacturer:
Amphenol
Description:
Heavy Duty Connector Contacts RoHS
Category:
Heavy Duty Connector Accessories/Heavy Duty Connector Contacts
Specifications
Mfr. Part #:
8638PSS1005LF
Model Number:
8638PSS1005LF
Introduction
Product Overview
Amphenol ICC D-Subminiature connectors are a popular and versatile interconnect solution, widely adopted across various market segments including Industrial & Instrumentation, Mobile Networks, IT/DataCom, Medical, and Mil-Aero. These connectors are engineered to meet stringent performance and quality requirements, offering advanced engineering and fast prototyping for both standard and customized solutions. Available in signal, power, hybrid, and rugged configurations, Amphenol's D-Sub family provides a broad array of configurable options, ensuring compatibility with diverse design needs. The company's commitment to continuous improvement, process control, and ISO 9001 certification underscores their dedication to high-quality manufacturing and innovation.
Product Attributes
- Brand: Amphenol ICC
- Division: Amphenol ICC, a division of Amphenol
- Certifications: ISO 9001
- Compliance: RoHS compliant, Lead-free
Technical Specifications
Environmental Characteristics:
| Series | Operating Temperature Range | Salt Spray | Damp Heat | Proof Version | UL94 |
|---|---|---|---|---|---|
| Delta D | -55C to 125C | 24 hours | 21 days | no | VO E66906 |
| Delta D I Mixed Power DW D series | -55C to 105C | 24 hours | 21 days | no | VO E66906 |
| Compact D DP series | -55C to 125C | 24 hours | 21 days | no | VO |
| DM DMW high density HE 501 / HE 508 | -55C to 125C | 48 hours | 56 days | no | VO |
| HE 507 | -55C to 155C | 48 hours | 56 days | no | VO |
Material:
| Series | Shell | Insulator | Contacts |
|---|---|---|---|
| Delta D | Steel | Thermoplastic | Copper alloy |
| Delta D I Mixed Power DW D series | Steel Ni | Thermoplastic | Copper alloy |
| Compact D DP series | Steel | Thermoplastic | Copper alloy |
| DM DMW high density HE 501 / HE 508 | Steel | Thermoplastic/Thermoset | Copper alloy |
| HE 507 | Steel | Thermoplastic/Thermoset | Copper alloy |
Standard Plating:
| Series | Shell Plating | Contact Active Area Plating | Contact Termination Area Plating |
|---|---|---|---|
| Delta D | Tin | Gold over Nickel | Tin over Nickel |
| Delta D I Mixed Power DW D series | Tin | Gold over Nickel | Tin over Nickel |
| Compact D DP series | Tin | Gold over Nickel | Tin over Nickel |
| DM DMW high density HE 501 / HE 508 | Cadmium | Gold over Nickel | Tin/Gold over Nickel |
| HE 507 | Cadmium | Gold over Nickel | Tin/Gold over Nickel |
Electrical Characteristics:
| Series | Max Current Rating (per contact) | Dielectric Withstanding Voltage (Vrms) | Rated Voltage (Vrms) | Insulation Resistance (M) | Contact Resistance (m) | Insertion/Extraction Force per Contact (N) |
|---|---|---|---|---|---|---|
| Delta D | SA | 1000 | 300 | 5000 | 10* | SN Max. / 0.3N min. |
| Delta D I Mixed Power DW D series | 5A (signal contact), 40A (power contact) | 1000 | 300 | 5000 | 7.3 (power contact), 10* (signal contact) | SN Max. / 0.3N min. |
| Compact D DP series | 2.5A | 1000 | 300 | 5000 | 25* | SN Max. / 0.3N min. |
| DM DMW high density HE 501 / HE 508 | 7.5A (signal contact), 40A (power contact) | 1000 | 300 | 5000 | 7.3 | SN Max. / 0.3N min. |
| HE 507 | 7.5A (signal contact) | 1000 | 300 | 5000 | 7.3 | SN Max. / 0.3N min. |
Mechanical and Dimensional Characteristics:
| Series | Mating / Unmating Cycles | Contact Diameter (on active area) | Removable Contacts | Wire Size | Max Diameter on Insulator (mm) |
|---|---|---|---|---|---|
| Delta D | 200 min. | 1 mm | no | AWG 20Max. | 2.1 |
| Delta D I Mixed Power DW D series | 500 min. | 3.6 mm (power contact), 1 mm (signal contact) | yes (cable) | AWG 20 Max. (signal contact), other see page 35 | 1.52 |
| Compact D DP series | 200 min. | 0.76 mm | no | AWG20 Max. | 2.1 |
| DM DMW high density HE 501 / HE 508 | 500 | 1 mm (signal contact) | yes (coax and power) | AWG 20 (signal contact), other see page 36 | 2.1 |
| HE 507 | 500 | 1 mm | yes (power) |
Layout:
| Series | Number of Contacts | Gender |
|---|---|---|
| Delta D | 9, 15, 25, 37, 50* | Male and Female |
| Delta D I Mixed Power DW D series | 9, 15, 25, 37, 50* | Male and Female |
| Compact D DP series | 9, 15, 25, 37, 50* | Male and Female |
| DM DMW high density HE 501 / HE 508 | 9, 15, 25, 37, 50* | Male and Female |
| HE 507 | 9, 15, 25, 37, 50* | Male and Female |
D-Sub Standard Board Mount Connectors:
| Feature | Benefit |
|---|---|
| Basic I/O connector with five shell sizes and housing design | Most popular Rugged and sturdy I/O connector |
| D-shaped shell design | Supports the need for polarization |
| Meets DIN 41652 and MIL-C-24308 dimensional standards | Interchangeable and intermateable with other makes |
| Available in Straight, Angle, Wire Wrap terminations | Support different PCB mounting requirements |
| Delta-D design (1 shell + 1 housing) with stamped & formed contacts | Price competitive |
| Various PCB and Panel mounting accessory options available | Wide variety of choices for secure connection |
| Lead-free and RoHS compliant | Meets environmental, health and safety requirements |
D-Sub Slimline:
| Feature | Benefit |
|---|---|
| Ultra slim design with single row contacts | Saves 66% of PCB board space |
| Larger seating area of contact surface to SMT PAD | Ensures better product quality |
| Solderable retention pegs | Absorb vibration |
| Unique design for riveting clinch nut to shell | Secured grounding |
| Extra cover to hold contact firm to housing | Strong retention between housing and contact |
| SMT connector comes in Tape & Reel packaging | Support automated assembly and saves process time |
| Mating interface follows DIN 41652 and MIL-C-24308 dimensional standards | Intermateable with standard connectors |
| Ultra slim design saves space | Automated assembly saves overall process costs |
| Better co-planarity ensures higher quality | Better co-planarity ensures higher quality |
| Solderable retention pegs absorb vibration | Solderable retention pegs absorb vibration |
| More seating area of contact surface ensures firm soldering | More seating area of contact surface ensures firm soldering |
D-Sub Cable Connectors:
| Feature | Benefit |
|---|---|
| Basic I/O connector with five shell size and housing design | Most popular Rugged and sturdy I/O connector |
| D-shaped shell design | Supports the need for polarization |
| Meets DIN 41652 and MIL-C-24308 dimensional standards | Interchangeable and intermateable with other makes |
| Available in Solder Bucket, Crimp terminations | Support all Cable mounting requirements |
| Frugal-D design (2 shells + 2 housings) with stamped & formed contacts | Economical solution |
| Various PCB and Panel mounting accessory options available | Wide variety of choices for secure connection |
| Hoods available in plastic, metalized and metallic form with locking screws | Supports cable connection; Prevents risks of pulling up and accidental un-mating |
| Lead-free and RoHS compliant | Meets environmental, health and safety requirements |
D-Sub High Density Connectors:
| Feature | Benefit |
|---|---|
| High density Dsub connectors can accommodate more number of contacts in the basic shell sizes | Answer to the increasing need for higher density packaging |
| Selected layouts are also available in Press-fit and Pin-in-Paste versions | Meets different termination needs |
| Pin-in-Paste connectors comes in Tape & Reel packaging | Time saving as it can be automatically positioned on the board using pick and place processes |
| Various PCB and Panel mounting accessory options available | Wide variety of choices for secure connection |
| Hoods available in plastic, metalized and metallic form with locking screws | Supports cable connection; Prevents risks of pulling up and accidental un-mating |
| Lead-free and RoHS compliant | Meets environmental, health and safety requirements |
D-Sub Pin-in-Paste Connectors:
| Feature | Benefit |
|---|---|
| Through hole pins, HT insulator and metal pegs design | Supports Reflow soldering |
| Unlike SMT, PiP requires no specific and complex design to achieve co-planarity | 20% lower price compared to SMT |
| Pin-in-Paste connectors can be automatically positioned on the board using automatic pick and place processes | Time-saving |
| Less control time after reflow process and less re-work time for repairing | Time-saving |
| Same PCB layouts and hole diameters of signal hole contacts are maintained | Fast and easy switchover from a wave soldering to a reflow process |
| Pin-in-Paste connector has a more stable process than wave soldering | Higher quality |
| Through hole technology is maintained in Pin-in-Paste | Higher robustness in Pin-in-Paste than SMT |
D-Sub Pressfit Connectors:
| Feature | Benefit |
|---|---|
| Connectors are press-fitted into the PCB | Saves wave soldering cost |
| Flat rock contact design | Easy to mount |
| Eye of the needle termination | Ensures retention in PCB |
| Same connectors are compatible with PCB thicknesses of 1.6mm and 2.4mm | Flexibility in application |
| Solder less board locking | Solder less grounding |
| Press-fit boardlocks | Provides additional mechanical strength |
D-Sub Mixed and Full Power DW Series:
| Feature | Benefit |
|---|---|
| Power connectors available in various layouts from 2V2 to 36W4 | Various layout options within standard shell sizes |
| Power connectors available in full power and in mixed layout (signal + power) | Can meet both standard and Power connector requirements |
| Contacts available from 10A to 75A | Can meet medium to high power requirements |
| Available in Straight, Angle, Solder Bucket, Crimp terminations | Support both PCB & Cable mounting requirements |
| Various PCB and Panel mounting accessory options available | Wide variety of choices for secure connection |
| Hoods available in plastic, metalized and metallic form with locking screws | Supports cable connection; Prevents risks of pulling up and accidental un-mating |
| Lead-free and RoHS compliant | Meets environmental, health and safety requirements |
D-Sub Military Products DM Series:
| Feature | Benefit |
|---|---|
| Military grade machined contact connectors | Suitable for high performance Aero-Mil applications |
| Available in Straight, Angle, Wire Wrap, Solder Bucket, Crimp terminations | Support both PCB & Cable mounting requirements |
| Various PCB and Panel mounting accessory options available | Wide variety of choices for secure connection |
| Cadmium plated shells, Green insulators & colour coded Crimp contacts | Comply with MIL-DTL-24308 standard |
| Hoods available in plastic, metalized and metallic form with locking screws | Supports cable connection; Prevents risks of pulling up and accidental un-mating |
D-Sub Accessories:
| Feature | Benefit |
|---|---|
| Hoods available in plastic, metalized and metallic form with locking screws | Supports cable connection and prevents risks of pulling up and accidental mismating |
| Hoods available in 9 to 50 positions | Suitable for different connector pin configurations including high density series |
| Metal hoods available in straight and angled terminations | Suitable for EMI/RFI shielding |
| Hoods available with cable clamps and jackscrews | Assures secure connection with required strain relief |
| Hoods available in different orientations and locking options | Supports various customization needs |
| Range includes different locking devices like screw locks and lever locks | Ensures secure and reliable connection |
| Screws available in both UNC 4-40 and M3 thread options | Ensures connector intermateability |
| Metal and plastic dust caps | Safeguards connector from dust and dirt when kept in unmated condition |
MDBR Series Rugged D-Subminiature Connectors:
| Feature | Benefit |
|---|---|
| IP67 environmental sealing protects against water and dust | Protects equipment from water and dust incursion |
| Die cast metal housings protect against mechanical damage | Mechanically rugged and stable to protect against shock, vibration and impact |
| Operating temperature range from -40C to +105C | Suitable for outdoor application with wide operating temperature range |
| Mates with existing standard connectors | Suitable for a wide variety of mating connectors which are readily available |
| Similar in size compared to standard equivalents | Able to replace existing standard parts with little to no changes |
| Machined contacts plated with 30u gold | Extremely durable for demanding applications |
| Wide variety of mounting and termination options | Replace virtually any existing standard connector using standard footprints and mounting hardware |
| RoHS compliant | Meets environmental, health and safety requirements |
| Internal and external seals made with flexible silicone rubber | Excellent sealing to IP67 and higher protection over wide temperature range |
| Die cast metal housings | Prevents distortion, Improved thermal cycling performance |
MDBR Series Material:
| Component | Material |
|---|---|
| External Shell | Die Cast Zinc, Nickel Plated |
| Insulator Housing | High Temperature Resistant Nylon, Glass Reinforced, UL940V-0, Black |
| Contacts | Machined Phosphor Bronze or Brass Alloy Plated with 0.76um (30u) min Gold over 1.27um (50u) min Nickel |
| Gaskets & O-rings | Silicone Rubber, Black or Red |
| Jack Sockets | Stainless Steel |
| Dust Covers | Silicone Rubber, Grey, with Nickel Plated Brass Bushing |
| Threaded Inserts | Nickel Plated Steel |
MDBR Series Electrical Performance:
| Parameter | Specification |
|---|---|
| Current Rating | Standard Density - 5A max., High Density - 3A max. |
| Contact Resistance | 20m max. |
| Insulation Resistance | 5000m min. |
| Dielectric Withstanding Voltage | Standard Density-1500V DC, High Density-1200V DC |
MDBR Series Mechanical Performance:
| Parameter | Specification |
|---|---|
| Water & Dust Protection Level | Code IP67 per IEC 60529 |
| Operating Temperature | -40C to +105C |
| Contact Insertion Force | Standard Density - 5.0N (18ozf) max, 3.3N (12ozf) max Average Initial; High Density - 5.0N (18ozf) max, 2.6N (9.5ozf) max Average Initial |
| Durability | Per EIA 364-09, 500 Mating Cycles |
| Vibration | Per EIA 364-28 Condition V, Letter D, 4.5 Hrs, No Discontinuity > 1s |
| Shock | Per EIA 364-27 Test Condition A (11ms, 50g, 1/2 Sine), No Discontinuity > 1s |
MDBR Series Environmental Specifications:
| Test | Condition |
|---|---|
| Temperature Life w/o Load | Per EIA-364-17, 105C, 1000 Hours |
| Thermal Shock | Per EIA-364-32, -55C to +105C, 25 Cycles |
| Humidity | Per EIA-364-31, 10 Cycles, 240 Hrs, 25C to 65C, 90-95%RH, with -10C Cold Shock |
| Thermal Cycling | Per EIA-364-110, 500 Cycles, 15C to 85C |
| Mixed Flowing Gas | Per EIA 364-65 Class IIA (Cl2, No2, H2S & SO2), 14 Day Exposure |
| Chemical Resistance | Isopropyl Alcohol & 5% Sodium Hydroxide Solution, 24 Hrs Each |
| Solderability | Per EIA 364-52, 95% Coverage after Category 2 Steam Aging |
2510231516_Amphenol-8638PSS1005LF_C5402289.pdf
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