Durable Amphenol PIN-11-95 connector designed for 800VDC to 1000VDC applications in electric vehicles
Product Overview
The Amphenol ePower Connector Series is engineered for the demanding electrical systems of hybrid and electric vehicles, as well as utility trucks. These connectors operate at high voltages (800VDC to 1000VDC) and continuous current ratings (200A to 400A), incorporating the patented RADSOK technology. This innovation offers significant advantages including higher amperage capacity, reduced T-rise, lower resistance, and improved mating force. The ePower series provides a compact solution, with a single connector capable of replacing multiple conventional connectors, thereby saving space and cost. Applications span across Military Aerospace and Industrial segments, including power converters, hybrid electric vehicles, heavy equipment electrification, two and three-phase motors, and starter generators.
Product Attributes
- Brand: Amphenol Industrial
- Technology: RADSOK
- Environmental Rating: IP67
- Contact Protection: IP2X on pin and socket
- Shell Material: All aluminum
Technical Specifications
| Feature/Specification | Details |
|---|---|
| Voltage Rating | 800VDC to 1000VDC |
| Continuous Current Rating | 200A to 400A |
| Number of Power Contacts | 2 or 3 |
| RADSOK Technology Benefits | Higher amperage, lower T-rise, less resistance, lower mating force, increased reliability, ampacity, cycle durability, lower voltage drop |
| Footprint | 40% smaller than three EMI shielding cable glands |
| Termination | Easier operation with shielded cable by a washer compressing the shield to the inside surface of the shell |
| HVIL Circuits | Two |
| EMI Shielding | Integrated |
| Strain Relief | Incorporated into shell for jacketed cable |
| Vibration Resistance | Excellent |
| RADSOK Contact Durability | Demonstrated survival of 20,000 mating cycles (typical silver plating); up to 200,000+ with specialized plating/lubricants |
| RADSOK Contact Resistance | Low, due to large interface area |
| RADSOK Engagement/Separation Forces | Low, due to hyperbolic lamella socket construction |
| Available Wire Sizes (200A) | 25 mm, 35 mm, 50 mm |
| Available Wire Sizes (400A) | 50 mm, 70 mm, 95 mm |
| Available Termination Types | Crimp, lug, or bus bar |
| RADSOK Pin Diameters | 8.0mm, 11.1mm |
| Example Part Configuration | e P 2 2 25 1 (ePower, Plug, 2 Pole, 200A, 25mm, Plating Code 1) |
Accessories and Replacement Parts
Covers: CVR-43R, CVR-43P, CVR-23R, CVR-23P, CVR-42R, CVR-42P
Cavity Plugs: CVP-400 (400A), CVP-200 (200A)
HVIL Kit: HVIL-P-KIT (Plug side)
Pin Contacts: PIN-11-50, PIN-11-70, PIN-11-95 (11.1mm); PIN-08-25, PIN-08-35, PIN-08-50 (8.0mm)
Cable Grommets: CBL-GROM-11-50, CBL-GROM-11-70, CBL-GROM-11-95 (11.1mm); CBL-GROM-08-25, CBL-GROM-08-35, CBL-GROM-08-50 (8.0mm)
Cable Clamps: CBL-CLMP-50-42, CBL-CLMP-70-42, CBL-CLMP-95-42 (2WAY 400A); CBL-CLMP-50-43, CBL-GROM-70-43, CBL-GROM-95-43 (3WAY 400A); CBL-CLMP-25-22, CBL-CLMP-35-22, CBL-CLMP-50-22 (2WAY 200A); CBL-CLMP-25-23, CBL-CLMP-35-23, CBL-CLMP-50-23 (3WAY 200A)
Pin Insulation: PIN-INSL-11 (11.1mm), PIN-INSL-08 (8.0mm)
Flange Gaskets: FG-42R (2way), FG-43R (3way) for both 200A and 400A
RADSOK Contact Assemblies: RAD-11-BB, RAD-11-50, RAD-11-75, RAD-11-90 (11.0mm); RAD-08-BB, RAD-08-25, RAD-08-35, RAD-08-50 (8.0mm)
Cable Assemblies & Alternate Designs
Amphenol Industrial offers value-added cable assembly services for ePower harnesses, manufactured in Nogales, Mexico, or Zhuhai, China. Services include design, build, bulk cable purchasing, adding coverings/clips, and shipping blunt cut leads. Customization options are available, including overmolded right-angle designs (PN ePRAXX11). Amphenol can also provide cable assemblies for low-voltage applications.
2411272146_Amphenol-PIN-11-95_C6251919.pdf
