Durable PV Wire to Board Connector System Featuring Amphenol 78211 003LF for Electrical Connections
PV Wire-to-Board Connector System
Product Overview
The PV Wire-to-Board Connector System offers a unique design for high reliability, durability, and retention. This innovative crimp-to-wire system connects discrete wires to printed circuit boards. High-reliability dual-metal receptacle terminals plug into industry-standard 0.025 inch (0.635mm) square posts. The system provides a variety of containment, protection, and guidance options for both sides of the connector interface. Wire-side PV receptacle terminals can be terminated to wire and used discretely or inserted into multiple-circuit MINI-LATCH connector housings, which include optional polarizing keys. The printed circuit side features shrouded multiple-post headers with an integral friction feature that grips the sides of mating MINI-LATCH housings, reducing the risk of disengagement. Other FCI header options include discrete staked pins or BergStik un-shrouded headers. This system is ideal for instrumentation and medical, industrial equipment, consumer and white goods, automotive electronics, data and communications, and military and avionics applications.
Product Attributes
- Brand: PV
- Contact Material (PV Wire Terminals): Brass body and beryllium copper spring
- Contact Material (PCB Headers): Phosphor bronze
- Contact Plating (PV Wire Terminals): Gold or lead-free pure tin over nickel
- Contact Plating (PCB Headers): Gold, GXT (palladium-nickel with gold flash), or lead-free pure tin over nickel
- Housing Material (MINI-LATCH Housings): Modified polyphenylene oxide UL94V-0
- Housing Material (Shrouded PCB Headers): Glass filled nylon UL94V-0
- Certifications: UR E66906, CSA LR46923
- RoHS Compliance: Available with "LF" suffix
Technical Specifications
| Specification | Details |
|---|---|
| Pitch | 0.100in. / 2.54mm |
| Post Size | 0.025 inch (0.635mm) square |
| Current Rating (Single Circuit) | 3.0A with 32 AWG wire (requires de-rating for larger wires) |
| Withstanding Voltage | 1000V RMS |
| Insulation Resistance (Wire Connector) | >10000M |
| Insulation Resistance (PCB Header) | >5000M |
| Contact Resistance (LLCR) (Wire Connector) | <2m |
| Mating Force (Individual Contact Maximum) | High force spring: 450g; Ultra-high force spring: 1100g |
| Un-mating Force (Individual Contact Minimum) | High force spring: 75g; Ultra-high force spring: 175g |
| PV Contact Retention in MINI-LATCH Housing | 4lbs per contact |
| Durability | 1000 cycles |
| Temperature Range | -40C to +105C |
| Maximum Wire Diameter (for MINI-LATCH Housings) | 1.52mm |
| Product Specification (Wire Connectors) | BUS-12-067 |
| Product Specification (PCB Headers) | BUS-12-075 |
| Application Drawings | TA-75, TA-146, TA-531 |
| Series & Position Ranges | Double Row: 65846 Series: 04 to 72 positions 65043 Series: 04 to 72 positions 69168 Series (Vertical): 04 to 30 positions 65043 Series: 04 to 30 positions Single Row: 78211 Series (Polarized): 03 to 15 positions 65039 Series: 01 to 36 positions 69167 Series (Vertical): 03 to 15 positions 65039 Series: 01 to 15 positions |
| Application Tooling - PV-250A Semi-automatic Crimping Machine | Machine Part Numbers: 107416-101 (18-20 AWG), 107416-102 (22-26 AWG), 107416-103 (28-32 AWG) |
| Application Tooling - OL-740 Semi-automatic Two-Ton Bench Press | Machine Part Number: 133911-102 (does not include applicator) |
| Application Tooling - Applicator Tooling Part Numbers | 133867-104 (18-20 AWG), 133867-105 (22-26 AWG), 133867-106 (28-32 AWG) |
| Application Tooling - Ratcheting Hand Crimping Tool | Part Numbers: HT-0073 (18-20 AWG), HT-0095 (22-32 AWG), HT-0112 (32-36 AWG) |
| Application Tooling - PV Contact Removal Tool | Part Number: HT-0080 |
For more information, please contact: Communications@fci.com or visit us at www.fci.com
Disclaimer: Please note that the above information is subject to change without notice.
2412161842_Amphenol-78211-003LF_C570403.pdf
