Durable aluminum shell Amphenol PIN-INSL-08 connector suitable for military aerospace and industrial
Product Overview
The Amphenol ePower Connector Series is engineered for the demanding electrical systems of hybrid vehicles, electric vehicles, and utility trucks. Operating at 800VDC to 1000VDC with continuous current ratings from 200A to 400A, these connectors leverage the patented RADSOK technology. This innovation offers higher amperage, reduced T-rise, lower resistance, and lower mating force. The series provides a 40% smaller footprint compared to three EMI shielding cable glands and simplifies termination with shielded cable. Available in 2 or 3 power contacts, a single ePower 400A connector can replace up to three conventional connectors, optimizing space and cost. Key applications span Military Aerospace and Industrial segments, including power converters, hybrid electric vehicles, heavy equipment electrification, two and three-phase motors, and starter generators.
Product Attributes
- Brand: Amphenol
- Product Line: ePower Connector Series
- Contact Technology: RADSOK
- Certifications: IP2X on pin and socket; Environmental IP67 rating
- Shell Material: All aluminum
Technical Specifications
| Specification | Details |
|---|---|
| Operating Voltage | 800VDC to 1000VDC |
| Continuous Current Rating | 200A to 400A |
| Number of Power Contacts | 2 or 3 |
| RADSOK Technology Advantages | Up to 50% more current, lower T-rise, less resistance, lower mating force, high reliability, low contact engagement/separation forces, low contact resistance, high mating cycle durability (20,000+ cycles standard, up to 200,000+ with specialized plating/lubricants). |
| Footprint | 40% smaller than three EMI shielding cable glands |
| Termination | Easier operation with shielded cable via washer compressing shield to inside surface of shell. Crimp, lug, or bus bar termination options. |
| HVIL Circuits | Two HVIL circuits |
| EMI Shielding | Integrated |
| Strain Relief | For jacketed cable, incorporated into shell |
| Vibration Resistance | Excellent |
| RADSOK Pin Diameter Options | 8.0mm, 11.1mm |
| Wire Size Options (200A) | 25 mm, 35 mm, 50 mm |
| Wire Size Options (400A) | 50 mm, 70 mm, 95 mm |
| Plating Options | Electroless Nickel, Tin over Nickel, No Plating |
| Models | ePower P (Plug), ePower R (Receptacle) |
Accessories and Replacement Parts
Includes covers, cavity plugs, HVIL kits, pin and cable grommets, cable clamps, pin insulation, flange gaskets, and RADSOK contact assemblies (available for busbar, 8.0mm, and 11.1mm sizes with various wire cross-sections).
Value-Added Services
Amphenol Industrial offers value-added cable assembly services for ePower harnesses, manufactured in Nogales, Mexico, or Zhuhai, China. Services include custom design and build, sourcing bulk cable or using specified cable, adding coverings and clips, and shipping blunt cut leads. They also offer low voltage cable assembly services, positioning themselves as a cost-effective and high-value alternative.
2411272146_Amphenol-PIN-INSL-08_C17515289.pdf
