miniature military connector Bel Fuse MD801-007-16M5-3PE with Dual Start ACME thread and IP67 rating
Product Overview
The Bel Cinch MD801 Series connectors are miniature MIL-DTL-38999 compliant connectors designed for military and aerospace applications, offering high reliability in extreme environments. Featuring a Dual-Start ACME thread for protection against cross-mating and vibration, these connectors are available in aluminum or stainless steel with various finishes. They support crimp, solder, and PC tail terminations and are offered in shell sizes 5 through 13 with multiple insert arrangements, accommodating up to 130 contacts. The MD801 series is suitable for critical components and assemblies where leakage prevention is paramount, with applications extending to down-hole, automotive, medical, and consumer electronics markets.
Product Attributes
- Brand: Bel Cinch
- Series: MD801
- Compliance: MIL-DTL-38999
- Thread Type: Dual-Start ACME
- Shell Materials: Aluminum, Stainless Steel
- Finishes: Cadmium with olive drab chromate, Black hard anodize (RoHS), Black Zinc Nickel over Electroless Nickel (RoHS), Nickel PTFE, Electroless Nickel (RoHS), Passivated Stainless Steel (RoHS)
- Contact Terminations: Crimp, Solder, PC Tail
- IP Rating: IP67 (Mated)
- Durability: 2000 mating cycles
Technical Specifications
| Specification | Details |
|---|---|
| Current Rating | #235 A |
| Dielectric Withstanding Voltage | #23750 VAC |
| Insulation Resistance | 5000 M minimum |
| Operating Temperature | -65 C to +175 C |
| Shock Rating | 300 g |
| Vibration Rating | 37 g |
| Shielding Effectiveness | 55dB min from 100MHz 1000MHz |
| Available Shell Sizes | 5, 6, 7, 8, 9, 10, 13 |
| Contact Arrangements | 1 to 130 contacts |
| Contact Sizes | #12, #16, #20, #23 |
| Plug Series Designation | MD801-007 (with banding platform), MD801-008 (with rear accessory thread) |
| Receptacle Series Designation | MD801-009 (with banding platform), MD801-010 (with rear accessory thread) |
| Receptacle for PC Tail/Solder Cup Series Designation | MD801-011, MD801-033 (water immersion) |
| Shell Styles | Plug, In-Line Receptacle, Square Flange Receptacle, Jam Nut Receptacle |
MD801 Series - Plug Dimensions (Example: Shell Size 5)
| Shell Size | A (in/mm) | B (in/mm) | Thread | D (in/mm) | Rear Accessory Thread |
|---|---|---|---|---|---|
| 5 | 0.54 (13.72) | 0.65 (16.51) | 0.3125-0.05P-0.1L-DS-2B | 0.245 (6.22) | 0.2500-32 UNEF-2A |
| 6 | 0.60 (15.24) | 0.69 (17.53) | 0.3750-0.05P-0.1L-DS-2B | 0.290 (7.37) | 0.3125-32 UNEF-2A |
| 7 | 0.69 (17.53) | 0.79 (20.07) | 0.4375-0.05P-0.1L-DS-2B | 0.390 (9.91) | 0.4375-28 UNEF-2A |
| 8 | 0.75 (19.05) | 0.83 (21.08) | 0.5000-0.05P-0.1L-DS-2B | 0.445 (11.30) | 0.5000-28 UNEF-2A |
| 9 | 0.81 (20.57) | 0.92 (23.37) | 0.5625-0.05P-0.1L-DS-2B | 0.500 (12.70) | 0.5625-24 UNEF-2A |
| 10 | 0.88 (22.35) | 0.98 (24.89) | 0.6250-0.05P-0.1L-DS-2B | 0.560 (14.22) | 0.6250-24 UNEF-2A |
| 13 | 1.05 (26.67) | 1.10 (27.94) | 0.81250-.1P-0.2L-DS-2B | 0.650 (16.51) | 0.6875-24 UNEF-2A |
MD801 Series - In-Line Receptacle Dimensions (Example: Shell Size 5)
| Shell Size | A (in/mm) | B (in/mm) | Thread | D (in/mm) | E (in/mm) | Flat |
|---|---|---|---|---|---|---|
| 5 | 0.355 (9.02) | 0.325 (8.25) | 0.3125-0.05P-0.1L-DS-2B | 0.245 (6.22) | 0.2500-32 UNEF-2A | |
| 6 | 0.415 (10.54) | 0.385 (9.78) | 0.3750-0.05P-0.1L-DS-2B | 0.290 (7.37) | 0.3125-32 UNEF-2A | |
| 7 | 0.480 (12.19) | 0.445 (11.30) | 0.4375-0.05P-0.1L-DS-2B | 0.390 (9.91) | 0.4375-28 UNEF-2A | |
| 8 | 0.540 (13.72) | 0.510 (12.95) | 0.5000-0.05P-0.1L-DS-2B | 0.445 (11.30) | 0.5000-28 UNEF-2A | |
| 9 | 0.605 (15.37) | 0.575 (14.60) | 0.5625-0.05P-0.1L-DS-2B | 0.500 (12.70) | 0.5625-24 UNEF-2A | |
| 10 | 0.665 (16.89) | 0.635 (16.13) | 0.6250-0.05P-0.1L-DS-2B | 0.560 (14.22) | 0.6250-24 UNEF-2A | |
| 13 | 0.855 (21.72) | 0.825 (20.96) | 0.81250-.1P-0.2L-DS-2B | 0.650 (16.51) | 0.6875-24 UNEF-2A |
MD801 Series - Square Flange Receptacle Dimensions (Example: Shell Size 5)
| Shell Size | A (in/mm) | B (in/mm) | C (in/mm) | D (in/mm) | E (in/mm) | SQ BSC | Threaded | Thread |
|---|---|---|---|---|---|---|---|---|
| 5 | 0.530 (13.46) | 0.363 (9.22) | 0.680 (17.27) | 0.096 (2.44) | 0.091 (2.31) | 0.3125-0.05P-0.1L-DS-2A | 0.245 (6.22) | 0.2500-32 UNEF-2A |
| 6 | 0.590 (14.99) | 0.423 (10.74) | 0.750 (19.05) | 0.096 (2.44) | 0.091 (2.31) | 0.3750-0.05P-0.1L-DS-2A | 0.290 (7.37) | 0.3125-32 UNEF-2A |
| 7 | 0.6550 (16.51) | 0.483 (12.27) | 0.850 (21.59) | 0.096 (2.44) | 0.091 (2.31) | 0.4375-0.05P-0.1L-DS-2A | 0.390 (9.91) | 0.4375-28 UNEF-2A |
| 8 | 0.712 (18.08) | 0.545 (13.84) | 0.938 (23.83) | 0.096 (2.44) | 0.091 (2.31) | 0.5000-0.05P-0.1L-DS-2A | 0.445 (11.30) | 0.5000-28 UNEF-2A |
| 9 | 0.850 (21.59) | 0.607 (15.42) | 1.125 (28.58) | 0.130 (3.30) | 0.126 (3.20) | 0.525-0.05P-0.1L-DS-2S | 0.500 (12.70) | 0.5625-24 UNEF-2A |
| 10 | 0.890 (22.61) | 0.670 (17.02) | 1.188 (30.18) | 0.130 (3.30) | 0.126 (3.20) | 0.625-0.05P-0.1L-DS-2S | 0.560 (14.22) | 0.625-24 UNEF-2A |
| 13 | 1.030 (26.16) | 0.812 (20.62) | 1.375 (34.92) | 0.130 (3.30) | 0.126 (3.20) | 0.8125-0.1P-0.2L-DS-2A | 0.650 (16.51) | 0.6875-24 UNEF-2A |
MD801 Series - Jam Nut Receptacle Dimensions (Example: Shell Size 5)
| Shell Size | A (in/mm) | B (in/mm) | C (in/mm) | D (in/mm) | E (in/mm) | F (in/mm) | G (in/mm) | Flat | Thread | Thread |
|---|---|---|---|---|---|---|---|---|---|---|
| 5 | 0.54 (13.72) | 0.65 (16.51) | 0.545 (13.84) | 0.3125-0.05P-0.1L-DS-2B | 0.375-28 UNEF-2A | 0.245 (6.22) | 0.250-32 UNEF-2A | |||
| 6 | 0.635 (16.13) | 0.69 (17.53) | 0.595 (15.11) | 0.3750-0.05P-0.1L-DS-2B | 0.4375-28 UNEF-2A | 0.290 (7.37) | 0.3125-32 UNEF-2A | |||
| 7 | 0.755 (19.18) | 0.79 (20.07) | 0.73 (18.36) | 0.4375-0.05P-0.1L-DS-2B | 0.5625-32 UNEF-2A | 0.390 (9.91) | 0.4375-28 UNEF-2A | |||
| 8 | 0.755 (19.18) | 0.83 (21.08) | 0.73 (18.36) | 0.5000-0.05P-0.1L-DS-2B | 0.5625-32 UNEF-2A | 0.445 (11.30) | 0.5000-28 UNEF-2A | |||
| 9 | 0.830 (21.08) | 0.92 (23.37) | 0.790 (20.07) | 0.5625-0.05P-0.1L-DS-2B | 0.625-28 UNEF-2A | 0.500 (12.70) | 0.5625-24 UNEF-2A | |||
| 10 | 0.890 (22.61) | 0.98 (24.89) | 0.855 (21.72) | 0.6250-0.05P-0.1L-DS-2B | 0.6875-28 UNEF-2A | 0.560 (14.22) | 0.6250-24 UNEF-2A | |||
| 13 | 1.078 (27.38) | 1.10 (27.94) | 1.044 (26.52) | 0.81250-.1P-0.2L-DS-2B | 0.875-28 UNEF-2A | 0.650 (16.51) | 0.6875-24 UNEF-2A |
MD801 Series - PC Tail Receptacle Dimensions (Example: Shell Size 5)
| Shell Size | A (in/mm) | Sq B (in/mm) | B Bsc (in/mm) | C (in/mm) | D (in/mm) | E (in/mm) | F (in/mm) | J (in/mm) | K (in/mm) | L (in/mm) | M (in/mm) | T (in/mm) | Flat | Holes | Thread | Thread |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 5 | 0.530 (13.46) | 0.363 (9.22) | 0.680 (17.27) | 0.575 (14.60) | 0.545 (13.84) | 0.350 (8.89) | 0.096 (2.44) | 0.91 (2.31) | 0.3125-0.05P-0.1L2A | 0.375-28 UNEF-2A | 0.244 (6.20) | 0.175 (4.44) | ||||
| 6 | 0.590 (14.99) | 0.423 (1.74) | 0.750 (19.05) | 0.635 (16.13) | 0.595 (15.11) | 0.410 (1.41) | 0.375-0.05P-0.1L2A | 0.4375-28 UNEF-2A | 0.330 (8.38) | 0.238 (6.05) | ||||||
| 7 | 0.650 (16.51) | 0.483 (12.27) | 0.850 (21.59) | 0.755 (19.18) | 0.723 (18.36) | 0.536 (13.61) | 0.4375-0.05P-0.1L2A | 0.5625-32 UNEF-2A | 0.432 (10.97) | 0.327 (8.31) | ||||||
| 8 | 0.712 (18.08) | 0.545 (13.84) | 0.938 (23.83) | 0.755 (19.18) | 0.723 (18.36) | 0.536 (13.61) | 0.5000-0.05P-0.1L2A | 0.5625-32 UNEF-2A | 0.493 (12.52) | 0.388 (9.86) | ||||||
| 9 | 0.850 (21.59) | 0.607 (15.42) | 1.125 (28.58) | 0.830 (22.61) | 0.790 (2.07) | 0.506 (15.14) | 0.130 (3.30) | 0.126 (3.11) | 0.5625-0.05p-0.1L2A | 0.6250-28 UNEF-2A | 0.551 (14.00) | 0.446 (11.33) | ||||
| 10 | 0.890 (22.61) | 0.607 (15.42) | 1.188 (3.18) | 0.890 (22.61) | 0.855 (21.72) | 0.658 (16.71) | 0.130 (3.30) | 0.126 (3.11) | 0.6250-0.05p-0.1L2A | 0.6875-28 UNEF-2A | 0.620 (15.75) | 0.516 (13.11) | ||||
| 13 | 1.030 (26.16) | 0.812 (2.62) | 1.375 (34.92) | 1.078 (27.38) | 1.044 (26.52) | 0.845 (21.46) | 0.130 (3.30) | 0.126 (3.11) | 0.812-1P-0.2L2A | 0.8750-28 UNEF-2A | 0.703 (17.86) | 0.599 (15.21) |
MD801 Series - PC Tail Diameter
| Contact Size | S (in) |
|---|---|
| #23 | 0.018/0.022 |
| #20 | 0.028/0.024 |
| #16 | 0.060/0.064 |
| #12 | 0.092/0.096 |
2411041603_Bel-Fuse-MD801-007-16M5-3PE_C21853324.pdf