Bel Fuse MD801 009 07M13 3SB Connector with Dual Start ACME Thread and Crimp Solder PC Tail Contacts
Product Overview
The Bel Cinch MD801 Series connectors are miniature MIL-DTL-38999 compliant connectors designed for demanding military and aerospace applications. Featuring a Dual-Start ACME thread for enhanced protection against cross-mating and vibration, these connectors offer reliable performance in extreme environments. Available in various shell sizes and insert arrangements, they support crimp, solder, and PC tail terminations, making them suitable for board mount applications. Common applications include critical components in aerospace, military, and down-hole environments where leak prevention under extreme conditions is paramount.
Product Attributes
- Brand: Bel Cinch
- Series: MD801
- Compliance: MIL-DTL-38999
- Shell Materials: Aluminum, Stainless Steel
- Platings: Aluminum / Cadmium with olive drab chromate, Aluminum / Black hard anodize (RoHS), Aluminum / Black Zinc Nickel over Electroless Nickel (RoHS), Aluminum / Nickel PTFE, Aluminum / Electroless Nickel (RoHS), Stainless Steel / Passivated (RoHS)
- Thread Type: Dual-Start ACME
- Contact Types: Crimp, PC Tail, Solder Cup
- IP Rating: IP67 (Mated)
- Durability: 2000 mating cycles
Technical Specifications
General Specifications:
| Specification | Value |
|---|---|
| Current Rating | #235 A |
| Dielectric Withstanding Voltage | #23750 VAC |
| Insulation Resistance | 5000 M minimum |
| Operating Temperature | -65 C. to +175 C |
| Shock | 300 g |
| Vibration | 37 g |
| Shielding Effectiveness | 55dB min from 100MHz 1000MHz |
Shell Sizes and Dimensions:
| Shell Size | A (Plugs) | B (Plugs) | C (Plugs) | D (Plugs) | Thread (Plugs) | A (In-Line Receptacles) | B (In-Line Receptacles) | Thread D (In-Line Receptacles) | E (In-Line Receptacles) | Flat (In-Line Receptacles) | Thread (In-Line Receptacles) |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 5 | 0.54 (13.72) | 0.65 (16.51) | 0.3125-0.05P-0.1L-DS-2B | 0.245 (6.22) | 0.2500-32 UNEF-2A | 0.355 (9.02) | 0.325 (8.25) | 0.3125-0.05P-0.1L-DS-2B | 0.245 (6.22) | 0.2500-32 UNEF-2A | |
| 6 | 0.60 (15.24) | 0.69 (17.53) | 0.3750-0.05P-0.1L-DS-2B | 0.290 (7.37) | 0.3125-32 UNEF-2A | 0.415 (10.54) | 0.385 (9.78) | 0.3750-0.05P-0.1L-DS-2B | 0.290 (7.37) | 0.3125-32 UNEF-2A | |
| 7 | 0.69 (17.53) | 0.79 (20.07) | 0.4375-0.05P-0.1L-DS-2B | 0.390 (9.91) | 0.4375-28 UNEF-2A | 0.480 (12.19) | 0.445 (11.30) | 0.4375-0.05P-0.1L-DS-2B | 0.390 (9.91) | 0.4375-28 UNEF-2A | |
| 8 | 0.75 (19.05) | 0.83 (21.08) | 0.5000-0.05P-0.1L-DS-2B | 0.445 (11.30) | 0.5000-28 UNEF-2A | 0.540 (13.72) | 0.510 (12.95) | 0.5000-0.05P-0.1L-DS-2B | 0.445 (11.30) | 0.5000-28 UNEF-2A | |
| 9 | 0.81 (20.57) | 0.92 (23.37) | 0.5625-0.05P-0.1L-DS-2B | 0.500 (12.70) | 0.5625-24 UNEF-2A | 0.605 (15.37) | 0.575 (14.60) | 0.5625-0.05P-0.1L-DS-2B | 0.500 (12.70) | 0.5625-24 UNEF-2A | |
| 10 | 0.88 (22.35) | 0.98 (24.89) | 0.6250-0.05P-0.1L-DS-2B | 0.560 (14.22) | 0.6250-24 UNEF-2A | 0.665 (16.89) | 0.635 (16.13) | 0.6250-0.05P-0.1L-DS-2B | 0.560 (14.22) | 0.6250-24 UNEF-2A | |
| 13 | 1.05 (26.67) | 1.10 (27.94) | 0.81250-.1P-0.2L-DS-2B | 0.650 (16.51) | 0.6875-24 UNEF-2A | 0.855 (21.72) | 0.825 (20.96) | 0.81250-.1P-0.2L-DS-2B | 0.650 (16.51) | 0.6875-24 UNEF-2A |
Square Flange Receptacle Dimensions:
| Shell Size | A | B | C | D | E | Thread |
|---|---|---|---|---|---|---|
| 5 | 0.530 (13.46) | 0.363 (9.22) | 0.680 (17.27) | 0.096 (2.44) | 0.091 (2.31) | 0.3125-0.05P-0.1L-DS-2A |
| 6 | 0.590 (14.99) | 0.423 (10.74) | 0.750 (19.05) | 0.096 (2.44) | 0.091 (2.31) | 0.3750-0.05P-0.1L-DS-2A |
| 7 | 0.6550 (16.51) | 0.483 (12.27) | 0.850 (21.59) | 0.096 (2.44) | 0.091 (2.31) | 0.4375-0.05P-0.1L-DS-2A |
| 8 | 0.712 (18.08) | 0.545 (13.84) | 0.938 (23.83) | 0.096 (2.44) | 0.091 (2.31) | 0.5000-0.05P-0.1L-DS-2A |
| 9 | 0.850 (21.59) | 0.607 (15.42) | 1.125 (28.58) | 0.130 (3.30) | 0.126 (3.20) | 0.525-0.05P-0.1L-DS-2S |
| 10 | 0.890 (22.61) | 0.670 (17.02) | 1.188 (30.18) | 0.130 (3.30) | 0.126 (3.20) | 0.625-0.05P-0.1L-DS-2S |
| 13 | 1.030 (26.16) | 0.812 (20.62) | 1.375 (34.92) | 0.130 (3.30) | 0.126 (3.20) | 0.8125-0.1P-0.2L-DS-2A |
Jam Nut Receptacle Dimensions:
| Shell Size | A | B | C | D | E | F | G | Flat | Thread |
|---|---|---|---|---|---|---|---|---|---|
| 5 | 0.54 (13.72) | 0.65 (16.51) | 0.545 (13.84) | 0.3125-0.05P-0.1L-DS-2B | 0.375-28 UNEF-2A | 0.245 (6.22) | 0.250-32 UNEF-2A | ||
| 6 | 0.635 (16.13) | 0.69 (17.53) | 0.595 (15.11) | 0.3750-0.05P-0.1L-DS-2B | 0.4375-28 UNEF-2A | 0.290 (7.37) | 0.3125-32 UNEF-2A | ||
| 7 | 0.755 (19.18) | 0.79 (20.07) | 0.73 (18.36) | 0.4375-0.05P-0.1L-DS-2B | 0.5625-32 UNEF-2A | 0.390 (9.91) | 0.4375-28 UNEF-2A | ||
| 8 | 0.755 (19.18) | 0.83 (21.08) | 0.73 (18.36) | 0.5000-0.05P-0.1L-DS-2B | 0.5625-32 UNEF-2A | 0.445 (11.30) | 0.5000-28 UNEF-2A | ||
| 9 | 0.830 (21.08) | 0.92 (23.37) | 0.790 (20.07) | 0.5625-0.05P-0.1L-DS-2B | 0.625-28 UNEF-2A | 0.500 (12.70) | 0.5625-24 UNEF-2A | ||
| 10 | 0.890 (22.61) | 0.98 (24.89) | 0.855 (21.72) | 0.6250-0.05P-0.1L-DS-2B | 0.6875-28 UNEF-2A | 0.560 (14.22) | 0.6250-24 UNEF-2A | ||
| 13 | 1.078 (27.38) | 1.10 (27.94) | 1.044 (26.52) | 0.81250-.1P-0.2L-DS-2B | 0.875-28 UNEF-2A | 0.650 (16.51) | 0.6875-24 UNEF-2A |
PC Tail Receptacle Dimensions:
| Shell Size | A | Sq B | Bsc | C | D | E | F | J | K | L | M | T | Flat | Thread |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 5 | 0.530 (13.46) | 0.363 (9.22) | 0.680 (17.27) | 0.575 (14.60) | 0.545 (13.84) | 0.350 (8.89) | 0.096 (2.44) | 0.91 (2.31) | 0.3125-0.05P-0.1L2A | 0.375-28 UNEF-2A | 0.244 (6.20) | 0.175 (4.44) | ||
| 6 | 0.590 (14.99) | 0.423 (1.74) | 0.750 (19.05) | 0.635 (16.13) | 0.595 (15.11) | 0.410 (1.41) | 0.375-0.05P-0.1L2A | 0.4375-28 UNEF-2A | 0.330 (8.38) | 0.238 (6.05) | ||||
| 7 | 0.650 (16.51) | 0.483 (12.27) | 0.850 (21.59) | 0.755 (19.18) | 0.723 (18.36) | 0.536 (13.61) | 0.4375-0.05P-0.1L2A | 0.5625-32 UNEF-2A | 0.432 (10.97) | 0.327 (8.31) | ||||
| 8 | 0.712 (18.08) | 0.545 (13.84) | 0.938 (23.83) | 0.755 (19.18) | 0.723 (18.36) | 0.536 (13.61) | 0.5000-0.05P-0.1L2A | 0.5625-32 UNEF-2A | 0.493 (12.52) | 0.388 (9.86) | ||||
| 9 | 0.850 (21.59) | 0.607 (15.42) | 1.125 (28.58) | 0.830 (22.61) | 0.790 (2.07) | 0.506 (15.14) | 0.130 (3.30) | 0.126 (3.11) | 0.5625-0.05p-0.1L2A | 0.6250-28 UNEF-2A | 0.551 (14.00) | 0.446 (11.33) | ||
| 10 | 0.890 (22.61) | 0.607 (15.42) | 1.188 (3.18) | 0.890 (22.61) | 0.855 (21.72) | 0.658 (16.71) | 0.6250-0.05p-0.1L2A | 0.6875-28 UNEF-2A | 0.620 (15.75) | 0.516 (13.11) | ||||
| 13 | 1.030 (26.16) | 0.812 (2.62) | 1.375 (34.92) | 1.078 (27.38) | 1.044 (26.52) | 0.845 (21.46) | 0.812-1P-0.2L2A | 0.8750-28 UNEF-2A | 0.703 (17.86) | 0.599 (15.21) |
Contact Crimp Tooling:
| Contact Size | Wire Size Range | Pin Contacts | Sockets | Sealing Plugs | Insertion Tool | Removal Tool | Crimp Tool | Positioner |
|---|---|---|---|---|---|---|---|---|
| #22 | #22-#28 | 806-0060-210 | 857-0060-210 | None | M81969/1-05 | M22520/1-01 | Mil Spec or Daniels | K1461 |
| #20 | #20-#24 | M39029/58-363 | M39029/57-357 | M22520/2-01 | M22520/1-04 | |||
| #16 | #16-#20 | M39029/58-364 | M39029/57-358 | M22520/1-01 | M22520/1-04 | |||
| #12 | #12-#14 | M39029/58-365 | M39029/57-359 | M22520/1-01 | M22520/1-04 |
Insert Arrangement Examples:
| Arrangement | Contacts | Contact Size |
|---|---|---|
| 4-6 | 6 | #23 Size |
| 6-4 | 4 | #23 Size |
| 6-6 | 6 | #23 Size |
| 6-7 | 7 | #23 Size |
| 7-10 | 10 | #23 Size |
| 8-13 | 13 | #23 Size |
| 9-4 | 4 | #16 Size |
| 9-19 | 19 | #23 Size |
| 10-26 | 26 | #23 Size |
| 13-2 | 2 | #12 Size |
| 13-3 | 3 | #12 Size |
| 13-205 | 4-#12 Contacts, 4-#23 contacts | |
| 13-37 | 37 | #23 Size |
Shell Keying Positions (Degrees):
| Position | A | B | C | D | E | F |
|---|---|---|---|---|---|---|
| A | 150 | 75 | 95 | 140 | 75 | 95 |
| B | 210 | 210 | 230 | 275 | 275 | 210 |
Ordering Information - Plug Example:
MD801- 007 -16 MT 9-19 P A
- Series Designation: MD801- (Dual start ACME Thread Series)
- Series: 007 (Plug with banding platform), 008 (Plug with rear accessory thread)
- Shell Style: -16 (Plug with anti-decoupling spring), -26 (Plug with ratchet mechanism)
- Shell Material/Finish: NF, C, ZNU, MT, M, Z1
- Shell Keying: See Page 4, Table 2
- Contact Type: P (Pin, contacts included), S (Socket, contacts included), A (Pin, contacts not included), B (Socket, contacts not included)
- Shell Size/Insert Arrangement: See Page 4, Figure 1
Ordering Information - Receptacle Example:
MD801- 009 -02 MT 9-19 S A
- Series Designation: MD801- (Dual start ACME Thread Series)
- Series: 009 (Receptacle with banding platform), 010 (Receptacle with rear accessory thread)
- Shell Style: -01 (Receptacle, inline), -02 (Receptacle, square flange), -07 (Receptacle, jam nut)
- Shell Material/Finish: NF, C, Z1, ZNU, MT, M
- Shell Keying: See Page 4, Table 3
- Contact Type: P (Pin, contacts included), S (Socket, contacts included), A (Pin, contacts not included), B (Socket, contacts not included)
- Shell Size/Insert Arrangement: See Page 4, Figure 1
Ordering Information - Receptacle with PC Tail/Solder Cup Example:
MD801- 011 -02 MT 9-19 S A
- Series Designation: MD801- (Dual start ACME Thread Series)
- Series: 011 (Receptacle for PC tail or solder cup contacts), 033 (Receptacle for PC tail or solder cup contacts, water immersion)
- Shell Style: -02 (Receptacle, square flange), -07 (Receptacle, jam nut), -12 (Receptacle, square flange, rear panel mount with non-locking clinch nuts), -22 (Receptacle, square flange, rear panel mount with locking clinch nuts)
- Shell Material/Finish: NF, C, Z1, ZNU, MT, M
- Shell Keying: See Table 3 (Receptacle)
- Contact Type: P (Pin, PC Tail), S (Socket, PC Tail), E (Pin, Solder Cup), F (Socket, Solder Cup)
- Shell Size/Insert Arrangement: See Page 10, Figure 1
2411061212_Bel-Fuse-MD801-009-07M13-3SB_C21528743.pdf