magnet wire termination terminals TE Connectivity 63827-1 MAG MATE insulation displacement crimp connectors
Product Overview
TE Connectivity offers a comprehensive range of MAG-MATE terminals, designed for efficient and reliable termination of magnet wire. These Insulation Displacement Crimp (IDC) terminals eliminate the need for pre-stripping magnet wire, post-insulation, and automatically trim excess wire during the termination process. MAG-MATE terminals provide a clean metal-to-metal interface, ensuring stable, gas-tight electrical connections. They are suitable for various applications including motor windings, coil connections, and transformer windings.
Product Attributes
- Brand: TE Connectivity
- Product Lines: MAG-MATE, Slim Line MAG-MATE, Mini MAG-MATE
- Material: Tin plated brass, Pre-tin plated brass, Tin over copper plated brass, Unplated brass, Brass, Tin over Copper Alloy, Pre-tin over copper alloy, Brass (except High Temp listed below), High Temperature Copper Alloy, Copper-Nickel alloy
- Certifications: Recognized under the Component Recognition Program of Underwriters Laboratories Inc., File No. E13288
Technical Specifications
Standard MAG-MATE Terminals
| Type | Copper Magnet Wire Range (AWG) | Copper Magnet Wire Range (mm) | Stock Thickness (mm) | Tab Size | Strip Part Number |
|---|---|---|---|---|---|
| 300 Box Poke-In Terminals | 34-33 | 0.16-0.18 | 0.25 | .135 x .020 | 63662-1 |
| 300 Box Poke-In Terminals | 33-31 | 0.18-0.23 | 0.25 | .135 x .020 | 62431-1 |
| 300 Box Poke-In Terminals | 31-28 | 0.23-0.32 | 0.30 | .135 x .020 | 1217234-1 |
| 300 Box Poke-In Terminals | 30-27 | 0.25-0.36 | 0.30 | .135 x .020 | 62429-1 |
| 300 Box Poke-In Terminals | 27-23 | 0.36-0.57 | 0.41 | .135 x .020 | 62935-1 |
| 300 Box Poke-In Terminals | 25-22 | 0.45-0.64 | 0.41 | .135 x .020 | 63658-1 |
| 300 Box Poke-In Terminals | 22-20 | 0.64-0.81 | 0.41 | .135 x .020 | 62420-1 |
| 300 Box Poke-In Terminals | 20-2 | 0.81 | 0.41 | .135 x .020 | 63591-1 |
| 300 Box Poke-In Terminals | 19-17 | 0.91-1.15 | 0.41 | .135 x .020 | 62833-1 |
| 300 Box Standard IDC w/ Strain Relief Slot Non-Locking Poke-In | 27-26 | 0.36-0.40 | 0.41 | .135 x .020 | 1217691-1 |
| 500 Box Standard IDC Non-Locking Poke-In | 23-21.5 | 0.57-0.68 | 0.41 | .135 x .020 | 1217358-1 |
| 500 Box Standard IDC Non-Locking Poke-In | 21-19.5 | 0.72-0.86 | 0.41 | .135 x .020 | 1217357-1 |
| 500 Box Standard IDC Non-Locking Poke-In | 19-17 | 0.91-1.15 | 0.41 | .135 x .020 | 1217356-1 |
| 500 Box Standard IDC Non-Locking Poke-In | 17-16 | 1.15-1.29 | 0.41 | .135 x .020 | 1742203-1 |
| 500 Box Standard IDC Non-Locking Poke-In | 16-15 | 1.29-1.45 | 0.41 | .135 x .020 | 1217355-1 |
| 500 Box Standard IDC Non-Locking Poke-In | 23-19.5 | 0.57-0.86 | 0.41 | .135 x .020 | 1217069-1 |
| 500 Box Standard IDC Non-Locking Poke-In | 14-13 | 1.61-1.83 | 0.41 | .135 x .020 | 1217579-1 |
| Poke-In Tab Terminals | 22-18 | 0.3-0.9 | 0.46 | .110 x .020 | 63364-1 |
| Poke-In Tab Terminals | 18-14 | 0.8-2.0 | 0.46 | .110 x .020 | 1742125-1 |
| MAG-MATE Terminals with extended leaf-spring | 33-30 | 0.18-0.265 | 0.32 | .187 x .020 | 1740603-1 |
| MAG-MATE Terminals with extended leaf-spring | 30-26 | 0.265-0.40 | 0.32 | .187 x .020 | 1740698-2 |
| 300 Box Standard IDC PCB Post | 33-31 | 0.18-0.23 | 0.25 | .010 x .025 | 63253-1 |
| 187 Box Standard IDC PCB Post | 33-31 | 0.18-0.23 | 0.25 | .135 x .020 | 63565-1 |
| 187 Box Standard IDC F-Crimp | 30-28 | 0.25-0.32 | 0.30 | .110 x .020 | 63702-1 |
| 300 Box Standard IDC Straight Tab | 20 | 0.79 | 0.41 | .063 x .025 | 63965-1 |
| Pin Receptacle Terminals | 30-27 | 0.25-0.36 | 0.32 | .079 | 1394403-1 |
| Pin I/O Terminals | 27-23 | 0.36-0.57 | 0.25 | .060 | 63722-1 |
| 110 Series FASTON Tab Terminals | 30-27 | 0.25-0.36 | 0.30 | .110 x .020 | 63777-1 |
| 187 Series FASTON Tab Terminals | 33-31 | 0.18-0.23 | 0.25 | .187 x .020 | 62513-1 |
| 187 Series FASTON Tab Terminals | 23-22 | 0.57-0.64 | 0.51 | .187 x .020 | 63665-1 |
| 187 Series Combination Poke-In FASTON Terminals | 33-31 | 0.18-0.23 | 0.25 | .187 x .020 | 63018-1 |
| 250 Series FASTON Tab Terminals | 19-17 | 0.91-1.15 | 0.51 | .250 x .032 | 1742398-1 |
| 250 Series FASTON Tab Terminals | 27-23 | 0.36-0.57 | 0.41 | .250 x .032 | 62652-1 |
| 250 Series FASTON Tab Terminals | 33-31 | 0.18-0.23 | 0.25 | .250 x .032 | 62600-1 |
Slim Line MAG-MATE Terminals
| Type | Copper Magnet Wire Range (AWG) | Copper Magnet Wire Range (mm) | Stock Thickness (mm) | Tab Size | Strip Part Number |
|---|---|---|---|---|---|
| 187 Series FASTON Tab Terminals | 33-31 | 0.18-0.23 | 0.30 | .187 x .020 | 63710-2 |
| 187 Series FASTON Tab Terminals | 23-20 | 0.57-0.81 | 0.41 | .187 x .020 | 63713-2 |
| 250 Series FASTON Tab Terminals | 27-24 | 0.36-0.51 | 0.30 | .250 x .032 | 63607-1 |
| 250 Series FASTON Tab Terminals | 33-31 | 0.18-0.23 | 0.25 | .250 x .032 | 63309-1 |
| Posted PCB SOLDER Terminal | 29.5-26 | 0.27-0.40 | 0.32 | .040 x .024 | 1534685-1 |
| Offset Tab Terminals | 33-31 | 0.18-0.23 | 0.81 | .059 x .032 | 63888-1 |
Mini MAG-MATE Terminals
| Type | Copper Magnet Wire Range (AWG) | Copper Magnet Wire Range (mm) | Stock Thickness (mm) | Tab Size | Strip Part Number |
|---|---|---|---|---|---|
| Poke-In Terminal | 52-42 | 0.02-0.06 | 0.25 | .060 x .020 | 63795-1 |
| Poke-In Terminal | 44-36 | 0.05-0.13 | 0.25 | .060 x .020 | 63795-1 |
| Poke-In Terminal | 38-30 | 0.10-0.25 | 0.25 | .060 x .020 | 63795-1 |
| Posted Terminal | 38-30 | 0.10-0.25 | 0.25 | .040 x .020 | 63675-4 |
| FASTON Tab Terminals | 38-30 | 0.10-0.25 | 0.25 | .187 x .020 | 1217529-1 |
| Crimp Wire Barrel Terminal | 38-30 | 0.10-0.25 | 0.25 | .060 | 63199-1 |
SIAMEZE Terminals
| Type | Copper Magnet Wire Range (AWG) | Copper Magnet Wire Range (mm) | Stock Thickness (mm) | Tab Size | Part Number |
|---|---|---|---|---|---|
| Wire-to-Wire Terminals (Moving Beam) | 18-34 | 1.02-0.16 | 0.51 | .020 | 1601421 |
| Receptacle Terminals (Wire to Blade) | 18-34 | 1.02-0.16 | 0.51 | .020 | 1601425 |
| Pin Terminals (Round Pin) | 18-34 | 1.02-0.16 | 0.51 | .084 | 1601077-1 |
| Post Terminals (PC Tab) | 18-34 | 1.02-0.16 | 0.51 | .040 x .020 | 1601424 |
| 110 Series FASTON Tab Terminals | 18-34 | 1.02-0.16 | 0.51 | .110 x .020 | 1601005-1 |
| 187 Series FASTON Tab Terminals | 18-34 | 1.02-0.16 | 0.51 | .187 x .020 | 1601011-1 |
| 250 Series FASTON Tab Terminals | 12-23 | 2.06-0.56 | 0.81 | .250 x .032 | 1601028-1 |
AMPLIVAR Terminals
| Type | Wire Size Range (AWG) | Wire Size Range (mm) | Stud Size | Material | Part Number |
|---|---|---|---|---|---|
| Ring Tongue Terminals | 2922 | 0.2870.643 | 10 | Tin Plated Brass | 63399-1 |
| Ring Tongue Terminals | 2319 | 0.5740.912 | 8 | Tin Plated Brass | 60321-2 |
| 187 Series FASTON Tabs | 27-20.5 | 0.10-0.45 | N/A | Tin Plated Brass | 63871-1 |
| 250 Series FASTON Tabs | 14-12 | 2.0-3.0 | N/A | Tin Plated Brass | 62922-1 |
| 125 Series Blade | 27-20.5 | 0.10-0.45 | N/A | Tin Plated Brass | 63871-1 |
| 250 Series FASTON Receptacles | 24-19 | 0.51-0.98 | N/A | Tin Plated Brass | 63623-2 |
| 187 Series FASTON Flag Receptacles | 24-20 AWG | 0.51-0.81 | N/A | Tin Plated Brass | 1742881-1 |
| 250 Series FASTON Flag Receptacles | 4000-8500 CMA | N/A | N/A | Tin Plated Brass | 1742979-1 |
| Pin Receptacles | 29-22 | 0.07-0.3 | N/A | Tin Plated Brass | 63506-1 |
| Stator Terminal Receptacle .250 x .032 | 27-22 | 0.10-0.3 | N/A | Tin Plated Brass | 63480-1 |
Cluster Blocks
| Pin Size | Type | Header Pin Circle Dia. (mm) | Dim L (mm) | Part Number |
|---|---|---|---|---|
| 2.29 [.090] | A (3 Position) | 13.46 | 22.45 | 1969357-1 |
| 2.29 [.090] | B (3 Position) | 13.46 | 31.50 | 360050-1 |
| 3.18 [.125] | A (3 Position) | 17.45 | 19.45 | 360052-1 |
| 3.18 [.125] | C (3 Position) | 20.70 | 22.75 | 520995-1 |
MTM Crimpband Splices
| Serrations | AWG/mm Wire Range | CMA Range | Width (W) | Thickness (T) | Material | Toolset | Part Number |
|---|---|---|---|---|---|---|---|
| 11 Serrations | 24-20 / .020-.033 | 400-1100 | 0.194 | 0.016 | Tin Plated Brass | 032/036 6R | 1601794-1 |
| 9 Serrations | 18-14 / .040-.063 | 1600-4000 | 0.194 | 0.020 | Tin Plated Brass | 076 | 1601857-1 |
| 7 Serrations | 22-19 / .024-.036 | 600-1300 | 0.154 | 0.016 | Brass | 045 | 1601507-1 |
RTM Crimpband Splices
| Ridges | AWG/mm Wire Range | CMA Range | Width (W) | Thickness (T) | Material | Toolset | Part Number |
|---|---|---|---|---|---|---|---|
| 20 Ridges | 11-9 / .084-.114 | 7000-13000 | 0.500 | 0.020 | Tin Plated Brass | 200/202 | 1601771-1 |
| 14 Ridges | 22-19 / .024-.036 | 600-1300 | 0.330 | 0.012 | Cu Ni | 045 | 1601577-1 |
| 10 Ridges | 22-19 / .024-.036 | 600-1300 | 0.234 | 0.012 | Brass | 045 | 1601575-1 |
| 9 Ridges | 22-19 / .024-.036 | 600-1300 | 0.216 | 0.016 | Stainless Steel | 045 | 1601807-1 |
| 7 Ridges | 21-18 / .028-.039 | 800-1500 | 0.154 | 0.016 | Brass | 051 | 1601588-1 |
| 3 Ridges | 24-20 / .020-.033 | 400-1100 | 0.076 | 0.012 | Brass | 032/036 | 1601550-1 |
Power Splice
| Type | Magnet Wire Range (CMA) | Lead Wire Range (CMA) | Part Number |
|---|---|---|---|
| A | 15,000-30,000 | 4200-10,900 | 1601953-1 |
Application Tooling
TE Connectivity provides a range of application tooling for magnet wire termination, including:
- AMPLIVAR Product Terminator (APT) Machines
- Power Splice Machine
- AMPLIVAR Terminator for Parallel and End Connections
- AMP-O-LECTRIC Model G Terminator with Thru-Splice Applicator
- MAG-MATE Terminal Application Equipment (MPT-5, EMT)
- Manual Hand Tools, Manual Arbor Presses, CERTI-LOK Tools
Technical Information
Includes data on temperature conversion, tensile strength of magnet wire, circular mil area (CMA) and diameter for magnet wires and lead wires, and terminal stud hole sizes.
2501151016_TE-Connectivity-63827-1_C22248214.pdf
magnet wire terminals TE Connectivity 63877-1 MAG-MATE insulation displacement crimp connectors for motor windings
magnet wire termination solutions TE Connectivity 63806-1 MAG MATE IDC terminals for motor coil and transformer windings
magnet wire termination system TE Connectivity 63309-1 for insulation displacement crimp connections
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magnet wire terminals TE Connectivity 63877-1 MAG-MATE insulation displacement crimp connectors for motor windings |
Magnetic Wire Connectors RoHS
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magnet wire termination solutions TE Connectivity 63806-1 MAG MATE IDC terminals for motor coil and transformer windings |
Magnetic Wire Connectors RoHS
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magnet wire termination system TE Connectivity 63309-1 for insulation displacement crimp connections |
Magnetic Wire Connectors RoHS
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