Color coded Anderson Power 5920-BK connector prevents accidental cross mating of different voltages
Product Overview
The Anderson Power Products SB120 connector series offers robust, genderless, and mechanically keyed housings designed for high-current applications up to 240 Amps. These connectors are suitable for wire sizes ranging from #10 AWG (5.3 mm) to #1 AWG (42.4 mm), with new extended range contacts accommodating up to #1 AWG. The SB120 features a genderless design that mates with itself, color-coded mechanical keys for circuit identification and to prevent accidental cross-mating of different voltages, and options for both standard and chemical-resistant housings. The chemical-resistant option extends the operating temperature range down to -40C and offers enhanced UV and chemical resistance. These connectors are ideal for applications requiring reliable power connections in industrial, electric vehicle, and other demanding environments.
Product Attributes
- Brand: Anderson Power Products (APP)
- Series: SB120
- Housing Material (Standard): Standard Plastic Resin (Polycarbonate)
- Housing Material (Chemical Resistant): Chemical Resistant Resin (Polycarbonate / PBT blend)
- Contact Material: Copper Alloy with Silver Plating
- Contact Spring Material: Stainless Steel
- Housing Flammability Rating: UL94 V-0
- Glow Wire Test: 960C (GWFI) / 800C (GWIT)
- Color Coding: Mechanical keys are color-coded
- Certifications: UL 1977, CSA
Technical Specifications
| Specification | Details |
|---|---|
| Maximum Current Rating (UL 1977, Wire to Wire, 1 AWG) | 240 Amps |
| Maximum Current Rating (UL 1977, Wire to Busbar, 2 AWG) | 120 Amps |
| Voltage Rating (AC/DC, UL 1977) | 600 Volts |
| Dielectric Withstanding Voltage | 2,200 Volts AC |
| Average Mated Contact Resistance | 5 milliohms |
| Hot Plug Current Rating (Wire & Busbar, 250 cycles at 120V DC) | 60 Amps |
| Wire Size Range (Wire Contacts) | #10 AWG to #1 AWG (5.3 mm to 42.4 mm) |
| Max. Wire Insulation Diameter | 0.600 inches (15.240 mm) |
| Operating Temperature (Standard) | -4F to 221F (-20C to 105C) |
| Operating Temperature (Chemical Resistant) | -40F to 221F (-40C to 105C) |
| Mating Cycles (No Load, Silver Plated Contacts) | 10,000 Cycles |
| Average Mating / Unmating Force (Wire to Wire) | 20 Lbf (89 N) |
| Minimum Contact / Spring Retention Force | 75 Lbf (333.6 N) |
| Touch Safety Protection (Wire Contacts) | IEC 60529 IP10 |
| Environmental Sealing (with Boots) | IEC 60529 IP64 |
| Creepage/Clearance (per IEC 60950-1) | 4.10 mm |
| Mated Length (Dimension A) | 4.12 inches (104.6 mm) |
| Housing Width (Dimension B) | 1.48 inches (37.6 mm) |
| Housing Depth (Dimension C) | 2.50 inches (63.5 mm) |
SB120 Standard Housings
| Description | Part Numbers | Minimum Quantity |
|---|---|---|
| Red | 6810G3-BK / 6810G3 | 250 / 50 |
| Gray | 6810G1-BK / 6810G1 | 250 / 50 |
| Blue | 6810G2-BK / 6810G2 | 250 / 50 |
SB120 Chemical Resistant (CR) Housings
| Description | Part Numbers | Minimum Quantity |
|---|---|---|
| Red | P6810G3-BK / P6810G3 | 250 / 50 |
| Gray | P6810G1-BK / P6810G1 | 250 / 50 |
SB120 Silver Plated Wire Contacts
| AWG | mm | Mating Force | Loose Piece Part Numbers | Minimum Quantity |
|---|---|---|---|---|
| 1 | 42.4 | Low | 1323G1-BK / 1323G1 | 600 / 500 / 50 |
| 2 | 33.6 | High | 1319-BK / 1319 | 600 / 500 / 50 |
| 4 | 21.1 | High | 1319G4-BK / 1319G4 | 600 / 500 / 50 |
| 6 | 13.3 | High | 1319G6-BK / 1319G6 | 600 / 500 / 50 |
SB120 Silver Plated Busbar Contacts
| Mating Type | Thread | Force | Loose Piece Part Numbers | Minimum Quantity |
|---|---|---|---|---|
| Busbar | #10-24 | High | B01997P1 / 120BBS | 1,000 / 300 / 20 / 10 |
| Lock Nut | #10-24 | - | H1216P8 / 110G54 | 1,000 / 300 / 20 / 10 |
SB120 Accessories
| Description | Part Number | Minimum Quantity |
|---|---|---|
| Panel Mount Bracket | 1467G1 | 20 sets of 2 |
| Cable Clamp, Bolt on for Discrete Conductor (0.23 to 0.70 in. O.D. / 5.8 to 17.7 mm O.D.) | 981G1 | 50 |
| Cable Clamp, Bolt on for Bundled Conductor (0.29 to 0.73 in. O.D. / 7.3 to 18.5 mm O.D.) | 981G2 | 50 |
| Gray A Handle & Hardware | 997G1 | 200 |
| Red T Handle + Hardware Bag | SB120-HDL-RED | 1,000 / 50 |
| Red T Handle Only | 113899P1 | 1,000 / 50 |
| #8 x 7/8 Screw (Order 2 Per Handle) | H1120P43 | - |
| Dust Cover with Lanyard Strap, Black | B02019P1 / 134G4 | 100 / 50 |
| SB120 Environmental Boot, Load | 3-6035P1-BK / 3-6035P1 | 250 / 25 |
| SB120 Environmental Boot, Source | 3-6034P1-BK / 3-6034P1 | 250 / 25 |
Reducing Bushings
| Contact Barrel Size | Wire Size | Dimensions - ID | Part Numbers | Minimum Quantity | ||
|---|---|---|---|---|---|---|
| inches | mm | inches | mm | |||
| #2 AWG [33.6 mm] | #4 AWG [21.2 mm] | 0.28 | 7.11 | 5919-BK / 5919 | 2,000 / 1,000 / 100 | |
| #2 AWG [33.6 mm] | #6 AWG [16 mm] | 0.23 | 5.84 | 5920-BK / 5920 | 2,000 / 1,000 / 100 | |
| #2 AWG [33.6 mm] | #10 - 8 AWG [5.3 - 8.4 mm] | 0.18 | 4.57 | 5921-BK / 5921 | 2,000 / 1,000 / 100 |
2411272140_Anderson-Power-5920-BK_C21956512.pdf