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Silver plated Anderson Power H1120P42 connector with UL94 V0 rated polycarbonate and PBT blend housing

Manufacturer:
Anderson Power
Description:
Blade Type Power Connector Accessories RoHS
Category:
Blade Type Power Connector Accessories/Blade Type Power Connector Accessories
Specifications
Mfr. Part #:
H1120P42
Model Number:
H1120P42
Introduction

Product Overview

The SBE 80 / SBO 60 series connectors are high-capacity power connectors designed for demanding applications, offering up to 80 Amps for primary power and auxiliary contacts for signal or control circuits. Building on the capability of two-pole SB connectors, these feature IEC 60950 touch-safe housings, minimizing contact with live circuits. They support up to 8 auxiliary contacts, enabling intelligent power switching, CAN bus, and interlock loop circuitry, with individual poles rated up to 20 amps. Silver-plated primary power wire contacts ensure durability for up to 10,000 mating cycles. These connectors meet EN1175:2020 requirements for industrial trucks and are suitable for applications requiring robust power and signal connectivity.

Product Attributes

  • Brand: Anderson Power Products (APP)
  • Product Series: SBE 80 / SBO 60
  • Housing Material: Polycarbonate / PBT blend (SBE / SBO & 1x4 Auxiliary Housing), Polycarbonate (Powerpole Plastic Resin)
  • Contact Material: Silver Plated Copper Alloy (Power & Powerpole Contact), Copper alloy, Au over Ni (1x4 Auxiliary Pin), BeCu, Au over Ni Socket (1x4 Auxiliary Socket), Gold Plated Copper Alloy (PPMX Contacts)
  • Contact Plating: Silver (Ag) for Power Contacts, Gold (Au) for Auxiliary Contacts
  • Flammability Rating: UL94 V-0
  • Glow Wire Test (SBE 80 Only): 960C (GWFI) / 800C (GWIT)
  • Certifications: IEC 60950 (Touch Safety), EN1175:2020 (SBE 80 / SBO 60 housings meet requirements, SBO 60 housings do not meet EN1175:2020 for industrial trucks), UL 1977, IEC 60529 IP20

Technical Specifications

Specification SBE 80 SBO 60 Details
Current Rating (Primary Power) 80 Amps (6 AWG) 70 Amps (6 AWG) Based on 105C rated cable, calibrated tooling, 25C ambient, 30C rise.
Current Rating (Powerpole Auxiliary) 20 Amps (12 AWG) 20 Amps (12 AWG)
Current Rating (1x4 Auxiliary) 20 Amps (12 AWG) 20 Amps (12 AWG)
Current Rating (PPMX Auxiliary) 7 Amps (20 AWG) 7 Amps (20 AWG)
Voltage Rating (AC/DC) 600V (Primary Power), 600V (Powerpole Auxiliary), 200V (1x4 Auxiliary), 300V (PPMX Auxiliary) 600V (Primary Power), 600V (Powerpole Auxiliary), 200V (1x4 Auxiliary), 300V (PPMX Auxiliary) See IEC 60664-1 for working voltage.
Dielectric Withstanding Voltage (Primary Power) 2,200 Volts AC 2,200 Volts AC
Avg. Mated Contact Resistance 1 m 1 m 1/4 of 6 AWG wire.
Hot Plug Current Rating 60A (Power), 30A (Powerpole Auxiliary), 5A (1x4 Auxiliary) 60A (Power), 30A (Powerpole Auxiliary), 5A (1x4 Auxiliary) 250 Cycles at 120V DC.
EN1175:2020 Rating 80A (16 mm) / 120A (25 mm) 80A (16 mm) / 120A (25 mm)
Wire Size Range (Power Contacts) 6 to 4 AWG 6 to 4 AWG 16 to 25 mm
Wire Size Range (Auxiliary Contacts) 24 to 10 AWG 24 to 10 AWG 0.25 to 5.3 mm
Max. Wire Insulation Diameter (Power Contacts) 0.440 in 0.440 in 11.200 mm
Max. Wire Insulation Diameter (Powerpole Auxiliary) 0.175 in 0.175 in 4.450 mm
Max. Wire Insulation Diameter (1x4 Auxiliary) 0.140 in 0.140 in 3.600 mm
Operating Temperature -4 to 221F -4 to 221F -20 to 105C (Limited by thermal properties of housing plastic)
Mating Cycles (No Load) 10,000 (Power Contacts), 10,000 (Powerpole Auxiliary), 10,000 (1x4 Auxiliary), 5,000 (PPMX Auxiliary) 10,000 (Power Contacts), 10,000 (Powerpole Auxiliary), 10,000 (1x4 Auxiliary), 5,000 (PPMX Auxiliary) With Silver Plating. Gold plating offers same.
Avg. Mating / Unmating Force 16 Lbf / 70 N (Main Connector Housing), 5 Lbf / 22 N (Per Powerpole Connector), 0.7 Lbf / 3.0 N (Per Contact in 1x4 Auxiliary), 4.50 Lbf / 20.00 N (Per PPMX Housing) 16 Lbf / 70 N (Main Connector Housing), 5 Lbf / 22 N (Per Powerpole Connector), 0.7 Lbf / 3.0 N (Per Contact in 1x4 Auxiliary), 4.50 Lbf / 20.00 N (Per PPMX Housing)
Min. Contact / Spring Retention Force 50 Lbf / 222 N (Power Standard Housing), 25 Lbf / 111 N (Powerpole Housing), 10 Lbf / 44.5 N (1x4 Auxiliary Housing), 12 Lbf / 53 N (PPMX Housing) 50 Lbf / 222 N (Power Standard Housing), 25 Lbf / 111 N (Powerpole Housing), 10 Lbf / 44.5 N (1x4 Auxiliary Housing), 12 Lbf / 53 N (PPMX Housing)
Dimensions (Mated Length) 1.81 in 1.81 in 46.0 mm
Dimensions (Overall Length) 2.74 in 2.74 in 69.6 mm
Dimensions (Width) 2.32 in 2.32 in 58.9 mm
Dimensions (Height) 1.03 in 1.03 in 26.3 mm
Color Options Yellow, Orange, Red, Gray Yellow, Orange, White
Contact Termination Methods Crimp Crimp Hand Solder (Note 3: Use Anderson Power recommended tooling only)

Ordering Information

Description SBE 80 Part Numbers SBO 60 Part Numbers Minimum Quantity
Yellow Housing SBE80YEL-BK, SBE80YEL SBO60YEL-BK, SBO60YEL 400
Orange Housing SBE80ORN-BK, SBE80ORN SBO60ORN-BK, SBO60ORN 400
Red Housing SBE80RED-BK, SBE80RED SBO60RED-BK, SBO60RED 400
Gray Housing SBE80GRA-BK, SBE80GRA N/A 400
White Housing N/A SBO60WHT-BK, SBO60WHT 400
Silver Plated Primary Power Wire Contacts (Loose Piece) 1339G4-BK (4 AWG), 1339G1-BK (6 AWG) 1339G4 (4 AWG), 1339G1 (6 AWG) 1,000
Silver Plated Primary Power Wire Contacts (Sold as pairs) 1339G4* (4 AWG) 1339G1* (6 AWG) 100

Accessories

Cable Clamps

Clamps are made from chemical-resistant PBT material. Holds cable between clamp piece and connector housing. Screws must be ordered separately for part numbers starting with 113.

Description Part Numbers Minimum Quantity
Red Clamp and Hardware Kit SBE80CLPRED or SBO60CLPRED 100
Red Clamp Only 113953P1 25
Screws (2 per clamp) H1120P42 (Individual)

T Handles

Handles are made from chemical-resistant PBT material. (2) screws and (2) nuts are required to attach each handle. Torque value 12 in-lbs / 1.4 Nm.

Description Part Numbers Minimum Quantity
Red Handle and Hardware Kit SBE80HDLRED or SBO60HDLRED 500
Red Handle Only 113952P1 100
Hardware Bag 105G13 25
M5 x 35mm Screws 113715P4
M5 Nut 113716P3

Powerpole Auxiliary Kits

Rated up to 30 amps and 600 volts. Kit includes (1) each black and red Standard Powerpole housing, (2) contacts, (2) zip cable straps, and (2) retaining pins.

Description Part Numbers Minimum Quantity
Powerpole Auxiliary Kit 6344 200
Black Powerpole Housing 1327G6 25
Red Powerpole Housing 1327
16 to 12 Contact 1331
Retaining Pin -

1x4 Auxiliary Connector

Allows up to 4 auxiliary circuits at 20 amps and 200 volts each. Genderless design. Multiple pin lengths for sequencing. (2) Retaining pins required. Auxiliary Kits include (1) Auxiliary Housing, (2) Standard Length Pin Contacts, (2) Socket Contacts, (2) Retaining Pins and (1) Retaining Clip.

Description AWG mm Part Numbers Minimum Quantity
1x4 Auxiliary Kit 12 4 441G3 1,000
1x4 Auxiliary Kit 16 to 14 1.5 to 2.5 441G1 250
1x4 Auxiliary Kit 20 to 16 0.75 to 1.5 441G2 25
1x4 Auxiliary Housing - - 3-5956P1
Contacts Sold Separately - - 444G1
Pin Contacts (Standard Length 7.7 mm) 12 2.5 PM16P12S30 500
Pin Contacts (Standard Length 7.7 mm) 16 to 14 1.0 to 1.5 PM16P1416S30 50
Pin Contacts (Standard Length 7.7 mm) 20 to 16 0.75 to 1.0 PM16P1620S30
Pin Contacts (Standard Length 7.7 mm) 24 to 20 0.50 to 0.75 PM16P2024S30
Socket Contacts 12 2.5 PM16S12S32 500
Socket Contacts 16 to 14 1.0 to 1.5 PM16S1416S32 50
Socket Contacts 20 to 16 0.75 to 1.0 PM16S1620S32
Socket Contacts 24 to 20 0.50 to 0.75 PM16S2024S32

PPMX Auxiliary Connector

Allows up to 8 auxiliary circuits in SBE, SBO, & SBX housings. 4 auxiliary circuits per PPMX connector. Rated up to 7 amps and 300 volts per contact. Genderless design. (2) Retaining pins or (1) retaining clip required. Auxiliary Kits include (1) Auxiliary Housing, (2) Pin Contacts, and (2) Socket Contacts.

Description AWG mm Part Numbers Minimum Quantity
PPMX Auxiliary Kit 24 to 20 0.50 to 0.25 4850G6 1,000
1x4 Auxiliary Housing Contacts - - 4827G6-BK 100
Pin Contacts 24 to 20 0.50 to 0.25 4803G3-BK, 4803G3 25
Socket Contacts 24 to 20 0.50 to 0.25 4802G3-BK, 4802G3

SBE Air Tubes

Fit into SBE housings to allow electrolyte circulation while charging the battery. Genderless design. (2) Spriol pins or (2) Retaining Pins required.

Description Part Numbers Minimum Quantity
Air Tube Kit, Black 6396G1 500
Air Tube Only 3-5798P1 25

Retaining Pins

Used to hold accessories in the auxiliary port.

Description Part Numbers Dimensions (A) Dimensions (B) Minimum Quantity
For SBE 80 & SB0 60 110G9-BK, 110G9 0.093 / 0.099 in (2.36 / 2.51 mm) 0.85 in (21.59 mm) 1,000

Zip Cable Straps

Used to secure auxiliary wires to the side of the main power cables.

Description Part Number Minimum Quantity
White H1835P3 1,000

Silver Plated Reducing Bushings

Use with contact part number 1339G1 to allow a smaller wire to be used with the connector. Electrical capability is derated with smaller wire.

Contact Barrel Size Wire Size (AWG) Wire Size (mm) Part Numbers Dimensions (ID) Dimensions (Length) Minimum Quantity
6 (13.3 mm) 8 (8.4 mm) - 5912-BK, 5912 0.18 in (4.57 mm) 0.45 in (11.43 mm) 3,000
6 (13.3 mm) 12 to 10 (3.3 to 5.3 mm) - 5910-BK, 5910 0.14 in (3.56 mm) 0.47 in (11.94 mm) 1,000
6 (13.3 mm) 16 to 14 (1.3 to 2.1 mm) - 5913-BK, 5913 0.09 in (2.29 mm) 0.47 in (11.94 mm) 100

Tooling Information

Product Wire Size (AWG) Wire Size (mm) Loose Piece Contacts Crimp Tools (Pneumatic Bench Tool + Die + Locator) Crimp Tools (Hand Tools)
SBO 60 / SBE 80 (Power Contacts) 4 25 1339G4 1387G1 1388G6, 1389G9 (Single)
SBO 60 / SBE 80 (Power Contacts) 6 16 1339G1 1309G4 (Powerpole) 1309G2 or 1309G8 (Single)
Powerpole Auxiliary Contacts 16 to 20 1.3 to 0.52 1332 N/A N/A
Powerpole Auxiliary Contacts 12 to 16 3.3 to 1.3 1331 N/A N/A
PowerMod 1x4 Auxiliary Contacts 12 to 24 2.5 to 0.25 All Crimp Pins TP0001* TM0001* (Single)
PowerMod 1x4 Auxiliary Contacts 12 to 24 2.5 to 0.25 All Crimp Sockets TL0001 PM1000G1
PPMX Auxiliary Contacts 20 to 24 0.50 to 0.25 4803G3 TP0001* TM0001* or PM1000G1 (Single)
PPMX Auxiliary Contacts 20 to 24 0.50 to 0.25 4802G3 TL0005 PM1000G1

Insertion / Extraction Tools

Tool Description For Use With
1 x 4 Auxiliary contact Insertion Tool PM contacts and 1x4 auxiliary housing (444G1 housings and 441G kits)
1 x 4 Auxiliary contact Insertion Tool PM contacts and 1x4 auxiliary housing (444G1 housings and 441G kits)
1x4 Auxiliary contacts Inspection Tool PM contacts and 1x4 auxiliary housing (444G1 housings and 441G kits)
SBE 160 / SBX 175 Power Contact Extraction Tool -
SBE 320 / SBX 350 Power Contact Extraction Tool -

* TP0001 and TM0001 tools require locators.

Auxiliary contacts (16-24 AWG) require an insertion tool. All wire gauges require an extraction tool for removal.


2412101637_Anderson-Power-H1120P42_C21723730.pdf

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