Silver plated Anderson Power H1120P42 connector with UL94 V0 rated polycarbonate and PBT blend housing
Product Overview
The SBE 80 / SBO 60 series connectors are high-capacity power connectors designed for demanding applications, offering up to 80 Amps for primary power and auxiliary contacts for signal or control circuits. Building on the capability of two-pole SB connectors, these feature IEC 60950 touch-safe housings, minimizing contact with live circuits. They support up to 8 auxiliary contacts, enabling intelligent power switching, CAN bus, and interlock loop circuitry, with individual poles rated up to 20 amps. Silver-plated primary power wire contacts ensure durability for up to 10,000 mating cycles. These connectors meet EN1175:2020 requirements for industrial trucks and are suitable for applications requiring robust power and signal connectivity.
Product Attributes
- Brand: Anderson Power Products (APP)
- Product Series: SBE 80 / SBO 60
- Housing Material: Polycarbonate / PBT blend (SBE / SBO & 1x4 Auxiliary Housing), Polycarbonate (Powerpole Plastic Resin)
- Contact Material: Silver Plated Copper Alloy (Power & Powerpole Contact), Copper alloy, Au over Ni (1x4 Auxiliary Pin), BeCu, Au over Ni Socket (1x4 Auxiliary Socket), Gold Plated Copper Alloy (PPMX Contacts)
- Contact Plating: Silver (Ag) for Power Contacts, Gold (Au) for Auxiliary Contacts
- Flammability Rating: UL94 V-0
- Glow Wire Test (SBE 80 Only): 960C (GWFI) / 800C (GWIT)
- Certifications: IEC 60950 (Touch Safety), EN1175:2020 (SBE 80 / SBO 60 housings meet requirements, SBO 60 housings do not meet EN1175:2020 for industrial trucks), UL 1977, IEC 60529 IP20
Technical Specifications
| Specification | SBE 80 | SBO 60 | Details |
|---|---|---|---|
| Current Rating (Primary Power) | 80 Amps (6 AWG) | 70 Amps (6 AWG) | Based on 105C rated cable, calibrated tooling, 25C ambient, 30C rise. |
| Current Rating (Powerpole Auxiliary) | 20 Amps (12 AWG) | 20 Amps (12 AWG) | |
| Current Rating (1x4 Auxiliary) | 20 Amps (12 AWG) | 20 Amps (12 AWG) | |
| Current Rating (PPMX Auxiliary) | 7 Amps (20 AWG) | 7 Amps (20 AWG) | |
| Voltage Rating (AC/DC) | 600V (Primary Power), 600V (Powerpole Auxiliary), 200V (1x4 Auxiliary), 300V (PPMX Auxiliary) | 600V (Primary Power), 600V (Powerpole Auxiliary), 200V (1x4 Auxiliary), 300V (PPMX Auxiliary) | See IEC 60664-1 for working voltage. |
| Dielectric Withstanding Voltage (Primary Power) | 2,200 Volts AC | 2,200 Volts AC | |
| Avg. Mated Contact Resistance | 1 m | 1 m | 1/4 of 6 AWG wire. |
| Hot Plug Current Rating | 60A (Power), 30A (Powerpole Auxiliary), 5A (1x4 Auxiliary) | 60A (Power), 30A (Powerpole Auxiliary), 5A (1x4 Auxiliary) | 250 Cycles at 120V DC. |
| EN1175:2020 Rating | 80A (16 mm) / 120A (25 mm) | 80A (16 mm) / 120A (25 mm) | |
| Wire Size Range (Power Contacts) | 6 to 4 AWG | 6 to 4 AWG | 16 to 25 mm |
| Wire Size Range (Auxiliary Contacts) | 24 to 10 AWG | 24 to 10 AWG | 0.25 to 5.3 mm |
| Max. Wire Insulation Diameter (Power Contacts) | 0.440 in | 0.440 in | 11.200 mm |
| Max. Wire Insulation Diameter (Powerpole Auxiliary) | 0.175 in | 0.175 in | 4.450 mm |
| Max. Wire Insulation Diameter (1x4 Auxiliary) | 0.140 in | 0.140 in | 3.600 mm |
| Operating Temperature | -4 to 221F | -4 to 221F | -20 to 105C (Limited by thermal properties of housing plastic) |
| Mating Cycles (No Load) | 10,000 (Power Contacts), 10,000 (Powerpole Auxiliary), 10,000 (1x4 Auxiliary), 5,000 (PPMX Auxiliary) | 10,000 (Power Contacts), 10,000 (Powerpole Auxiliary), 10,000 (1x4 Auxiliary), 5,000 (PPMX Auxiliary) | With Silver Plating. Gold plating offers same. |
| Avg. Mating / Unmating Force | 16 Lbf / 70 N (Main Connector Housing), 5 Lbf / 22 N (Per Powerpole Connector), 0.7 Lbf / 3.0 N (Per Contact in 1x4 Auxiliary), 4.50 Lbf / 20.00 N (Per PPMX Housing) | 16 Lbf / 70 N (Main Connector Housing), 5 Lbf / 22 N (Per Powerpole Connector), 0.7 Lbf / 3.0 N (Per Contact in 1x4 Auxiliary), 4.50 Lbf / 20.00 N (Per PPMX Housing) | |
| Min. Contact / Spring Retention Force | 50 Lbf / 222 N (Power Standard Housing), 25 Lbf / 111 N (Powerpole Housing), 10 Lbf / 44.5 N (1x4 Auxiliary Housing), 12 Lbf / 53 N (PPMX Housing) | 50 Lbf / 222 N (Power Standard Housing), 25 Lbf / 111 N (Powerpole Housing), 10 Lbf / 44.5 N (1x4 Auxiliary Housing), 12 Lbf / 53 N (PPMX Housing) | |
| Dimensions (Mated Length) | 1.81 in | 1.81 in | 46.0 mm |
| Dimensions (Overall Length) | 2.74 in | 2.74 in | 69.6 mm |
| Dimensions (Width) | 2.32 in | 2.32 in | 58.9 mm |
| Dimensions (Height) | 1.03 in | 1.03 in | 26.3 mm |
| Color Options | Yellow, Orange, Red, Gray | Yellow, Orange, White | |
| Contact Termination Methods | Crimp | Crimp | Hand Solder (Note 3: Use Anderson Power recommended tooling only) |
Ordering Information
| Description | SBE 80 Part Numbers | SBO 60 Part Numbers | Minimum Quantity |
|---|---|---|---|
| Yellow Housing | SBE80YEL-BK, SBE80YEL | SBO60YEL-BK, SBO60YEL | 400 |
| Orange Housing | SBE80ORN-BK, SBE80ORN | SBO60ORN-BK, SBO60ORN | 400 |
| Red Housing | SBE80RED-BK, SBE80RED | SBO60RED-BK, SBO60RED | 400 |
| Gray Housing | SBE80GRA-BK, SBE80GRA | N/A | 400 |
| White Housing | N/A | SBO60WHT-BK, SBO60WHT | 400 |
| Silver Plated Primary Power Wire Contacts (Loose Piece) | 1339G4-BK (4 AWG), 1339G1-BK (6 AWG) | 1339G4 (4 AWG), 1339G1 (6 AWG) | 1,000 |
| Silver Plated Primary Power Wire Contacts (Sold as pairs) | 1339G4* (4 AWG) | 1339G1* (6 AWG) | 100 |
Accessories
Cable Clamps
Clamps are made from chemical-resistant PBT material. Holds cable between clamp piece and connector housing. Screws must be ordered separately for part numbers starting with 113.
| Description | Part Numbers | Minimum Quantity |
|---|---|---|
| Red Clamp and Hardware Kit | SBE80CLPRED or SBO60CLPRED | 100 |
| Red Clamp Only | 113953P1 | 25 |
| Screws (2 per clamp) | H1120P42 (Individual) |
T Handles
Handles are made from chemical-resistant PBT material. (2) screws and (2) nuts are required to attach each handle. Torque value 12 in-lbs / 1.4 Nm.
| Description | Part Numbers | Minimum Quantity |
|---|---|---|
| Red Handle and Hardware Kit | SBE80HDLRED or SBO60HDLRED | 500 |
| Red Handle Only | 113952P1 | 100 |
| Hardware Bag | 105G13 | 25 |
| M5 x 35mm Screws | 113715P4 | |
| M5 Nut | 113716P3 |
Powerpole Auxiliary Kits
Rated up to 30 amps and 600 volts. Kit includes (1) each black and red Standard Powerpole housing, (2) contacts, (2) zip cable straps, and (2) retaining pins.
| Description | Part Numbers | Minimum Quantity |
|---|---|---|
| Powerpole Auxiliary Kit | 6344 | 200 |
| Black Powerpole Housing | 1327G6 | 25 |
| Red Powerpole Housing | 1327 | |
| 16 to 12 Contact | 1331 | |
| Retaining Pin | - |
1x4 Auxiliary Connector
Allows up to 4 auxiliary circuits at 20 amps and 200 volts each. Genderless design. Multiple pin lengths for sequencing. (2) Retaining pins required. Auxiliary Kits include (1) Auxiliary Housing, (2) Standard Length Pin Contacts, (2) Socket Contacts, (2) Retaining Pins and (1) Retaining Clip.
| Description | AWG | mm | Part Numbers | Minimum Quantity |
|---|---|---|---|---|
| 1x4 Auxiliary Kit | 12 | 4 | 441G3 | 1,000 |
| 1x4 Auxiliary Kit | 16 to 14 | 1.5 to 2.5 | 441G1 | 250 |
| 1x4 Auxiliary Kit | 20 to 16 | 0.75 to 1.5 | 441G2 | 25 |
| 1x4 Auxiliary Housing | - | - | 3-5956P1 | |
| Contacts Sold Separately | - | - | 444G1 | |
| Pin Contacts (Standard Length 7.7 mm) | 12 | 2.5 | PM16P12S30 | 500 |
| Pin Contacts (Standard Length 7.7 mm) | 16 to 14 | 1.0 to 1.5 | PM16P1416S30 | 50 |
| Pin Contacts (Standard Length 7.7 mm) | 20 to 16 | 0.75 to 1.0 | PM16P1620S30 | |
| Pin Contacts (Standard Length 7.7 mm) | 24 to 20 | 0.50 to 0.75 | PM16P2024S30 | |
| Socket Contacts | 12 | 2.5 | PM16S12S32 | 500 |
| Socket Contacts | 16 to 14 | 1.0 to 1.5 | PM16S1416S32 | 50 |
| Socket Contacts | 20 to 16 | 0.75 to 1.0 | PM16S1620S32 | |
| Socket Contacts | 24 to 20 | 0.50 to 0.75 | PM16S2024S32 |
PPMX Auxiliary Connector
Allows up to 8 auxiliary circuits in SBE, SBO, & SBX housings. 4 auxiliary circuits per PPMX connector. Rated up to 7 amps and 300 volts per contact. Genderless design. (2) Retaining pins or (1) retaining clip required. Auxiliary Kits include (1) Auxiliary Housing, (2) Pin Contacts, and (2) Socket Contacts.
| Description | AWG | mm | Part Numbers | Minimum Quantity |
|---|---|---|---|---|
| PPMX Auxiliary Kit | 24 to 20 | 0.50 to 0.25 | 4850G6 | 1,000 |
| 1x4 Auxiliary Housing Contacts | - | - | 4827G6-BK | 100 |
| Pin Contacts | 24 to 20 | 0.50 to 0.25 | 4803G3-BK, 4803G3 | 25 |
| Socket Contacts | 24 to 20 | 0.50 to 0.25 | 4802G3-BK, 4802G3 |
SBE Air Tubes
Fit into SBE housings to allow electrolyte circulation while charging the battery. Genderless design. (2) Spriol pins or (2) Retaining Pins required.
| Description | Part Numbers | Minimum Quantity |
|---|---|---|
| Air Tube Kit, Black | 6396G1 | 500 |
| Air Tube Only | 3-5798P1 | 25 |
Retaining Pins
Used to hold accessories in the auxiliary port.
| Description | Part Numbers | Dimensions (A) | Dimensions (B) | Minimum Quantity |
|---|---|---|---|---|
| For SBE 80 & SB0 60 | 110G9-BK, 110G9 | 0.093 / 0.099 in (2.36 / 2.51 mm) | 0.85 in (21.59 mm) | 1,000 |
Zip Cable Straps
Used to secure auxiliary wires to the side of the main power cables.
| Description | Part Number | Minimum Quantity |
|---|---|---|
| White | H1835P3 | 1,000 |
Silver Plated Reducing Bushings
Use with contact part number 1339G1 to allow a smaller wire to be used with the connector. Electrical capability is derated with smaller wire.
| Contact Barrel Size | Wire Size (AWG) | Wire Size (mm) | Part Numbers | Dimensions (ID) | Dimensions (Length) | Minimum Quantity |
|---|---|---|---|---|---|---|
| 6 (13.3 mm) | 8 (8.4 mm) | - | 5912-BK, 5912 | 0.18 in (4.57 mm) | 0.45 in (11.43 mm) | 3,000 |
| 6 (13.3 mm) | 12 to 10 (3.3 to 5.3 mm) | - | 5910-BK, 5910 | 0.14 in (3.56 mm) | 0.47 in (11.94 mm) | 1,000 |
| 6 (13.3 mm) | 16 to 14 (1.3 to 2.1 mm) | - | 5913-BK, 5913 | 0.09 in (2.29 mm) | 0.47 in (11.94 mm) | 100 |
Tooling Information
| Product | Wire Size (AWG) | Wire Size (mm) | Loose Piece Contacts | Crimp Tools (Pneumatic Bench Tool + Die + Locator) | Crimp Tools (Hand Tools) |
|---|---|---|---|---|---|
| SBO 60 / SBE 80 (Power Contacts) | 4 | 25 | 1339G4 | 1387G1 | 1388G6, 1389G9 (Single) |
| SBO 60 / SBE 80 (Power Contacts) | 6 | 16 | 1339G1 | 1309G4 (Powerpole) | 1309G2 or 1309G8 (Single) |
| Powerpole Auxiliary Contacts | 16 to 20 | 1.3 to 0.52 | 1332 | N/A | N/A |
| Powerpole Auxiliary Contacts | 12 to 16 | 3.3 to 1.3 | 1331 | N/A | N/A |
| PowerMod 1x4 Auxiliary Contacts | 12 to 24 | 2.5 to 0.25 | All Crimp Pins | TP0001* | TM0001* (Single) |
| PowerMod 1x4 Auxiliary Contacts | 12 to 24 | 2.5 to 0.25 | All Crimp Sockets | TL0001 | PM1000G1 |
| PPMX Auxiliary Contacts | 20 to 24 | 0.50 to 0.25 | 4803G3 | TP0001* | TM0001* or PM1000G1 (Single) |
| PPMX Auxiliary Contacts | 20 to 24 | 0.50 to 0.25 | 4802G3 | TL0005 | PM1000G1 |
Insertion / Extraction Tools
| Tool Description | For Use With |
|---|---|
| 1 x 4 Auxiliary contact Insertion Tool | PM contacts and 1x4 auxiliary housing (444G1 housings and 441G kits) |
| 1 x 4 Auxiliary contact Insertion Tool | PM contacts and 1x4 auxiliary housing (444G1 housings and 441G kits) |
| 1x4 Auxiliary contacts Inspection Tool | PM contacts and 1x4 auxiliary housing (444G1 housings and 441G kits) |
| SBE 160 / SBX 175 Power Contact Extraction Tool | - |
| SBE 320 / SBX 350 Power Contact Extraction Tool | - |
* TP0001 and TM0001 tools require locators.
Auxiliary contacts (16-24 AWG) require an insertion tool. All wire gauges require an extraction tool for removal.
2412101637_Anderson-Power-H1120P42_C21723730.pdf