locking dovetail housings in Anderson Power 5912-BK connectors for wire to wire and busbar applications
Product Overview
The Powerpole PP75 series offers versatile connector solutions for wire-to-wire, wire-to-board, and wire-to-busbar applications. Designed to handle power capabilities up to 120 amps per pole, these connectors accommodate wire sizes from #16 AWG (1.3 mm) to #6 AWG (13.3 mm). Available in standard, chemical-resistant (CR), and locking dovetail housings, the PP75 series provides robust and reliable connections for demanding industrial environments. Locking housings offer secure stacking, while CR housings ensure durability against industrial solvents. Premate Ground housings provide first-mate, last-break functionality.
Product Attributes
- Brand: Powerpole
- Series: PP75
- Certifications: UL 1977, CSA, IEC 60529 (IP10/IP20), MIL-STD-202
- Flammability Rating: UL94 V-0
- Glow Wire Test: 960C (GWFI) / 800C (GWIT)
Technical Specifications
| Feature | Specification | Details |
|---|---|---|
| Current Rating (Amperes) | UL 1977 | Wire to Wire (6 AWG): 120A; Wire to PCB (6 AWG): 55A; Wire to Busbar (6 AWG): 75A |
| Current Rating (Amperes) | CSA | Wire to Wire (6 AWG): 70A; Wire to PCB (6 AWG): 50A |
| Voltage Rating (AC/DC) | UL 1977 | 600V |
| PCB Connector Recommended Voltage | IEC 60950-1 Table 2L | 220V |
| Pollution Degree | 2 | |
| Dielectric Withstanding Voltage | AC | 2,200V |
| Avg. Mated Contact Resistance | Milliohms | Wire Contact with 1 1/4 of #6 AWG: 0.200; PCB Contact to Contact: 0.500 |
| UL Hot Plug Current Rating | Amperes - 250 cycles at 120V DC | Wire-wire: 50A; PCB-wire (Vertical Mini Powerclaw): 40A |
| UL Ground Short Time Current Test | Premate Ground | 1530 Amps, #6 AWG Wire, 6 Seconds |
| Wire Size Range (AWG) | Wire Contacts with Bushings | 16 to 6 |
| Wire Size Range (mm) | Wire Contacts with Bushings | 1.3 to 13.3 |
| Max. Wire Insulation Diameter | in. | 0.437 |
| Max. Wire Insulation Diameter | mm | 11.100 |
| Operating Temperature | Standard & Ground (F) | -4 to 221 |
| Operating Temperature | Standard & Ground (C) | -20 to 105 |
| Operating Temperature | Chemical Resistant (F) | -40 to 221 |
| Operating Temperature | Chemical Resistant (C) | -40 to 105 |
| Mating Cycles (No Load) | Silver (Ag) | 10,000 |
| Mating Cycles (No Load) | Tin (Sn) | 1,500 |
| Avg. Mating / Unmating Force | Wire to Wire Low Force Contacts (Lbf.) | 5 |
| Avg. Mating / Unmating Force | Wire to Wire Low Force Contacts (N) | 22 |
| Avg. Mating / Unmating Force | Wire to Wire High Force Contacts (Lbf.) | 7 |
| Avg. Mating / Unmating Force | Wire to Wire High Force Contacts (N) | 31 |
| Avg. Mating / Unmating Force | Standard Powerclaw to Wire (Lbf.) | 7 |
| Avg. Mating / Unmating Force | Standard Powerclaw to Wire (N) | 31 |
| Avg. Mating / Unmating Force | Mini Powerclaw to Wire (Lbf.) | 4 |
| Avg. Mating / Unmating Force | Mini Powerclaw to Wire (N) | 17 |
| Max PCB Thickness | Standard (in.) | 0.15 |
| Max PCB Thickness | Standard (mm) | 0.381 |
| Max PCB Thickness | Mini (in.) | 0.25 |
| Max PCB Thickness | Mini (mm) | 0.635 |
| Min. Contact / Spring Retention Force | Wire Housing (Lbf.) | 50 |
| Min. Contact / Spring Retention Force | Wire Housing (N) | 222 |
| Materials | Housing Standard Plastic Resin | Polycarbonate |
| Materials | Chem. Resistant Resin | Polycarbonate / PBT blend |
| Materials | Contact Base | Copper Alloy |
| Materials | Contact Plating | Silver (Wire), Tin or Silver over Nickel (PCB) |
| Contact Termination Methods | Crimp (Wire Contacts), Hand Solder (Wire and PCB), Solder Dip (PCB), Wave Solder (PCB), Wrench/Socket (Busbar) | |
| Protection | Touch Safety with Wire Contacts | IEC 60529 IP10 (Unmated), IP20 (Mated) |
| Material Group | IIIa | |
| Creepage / Clearance per IEC 60950-1 | 2.97 mm | |
| Breaking Capacity | AMP Rating / Cycles | 75 Amp / 10 Cycles |
| Breaking Capacity Voltage Rating | 220 VDC | |
| FINGER Safety | Mated only | IEC 60950-1 - IP20 |
| Climatic Testing | IEC 60512 Test -11j, 11i & 11g | |
| Cycle Life | IEC 60512 Test 9a - 5000 Cycles | |
| Mechanical Strength Impact | IEC 60512-5 @ 29.5 Inches - dropped 8 times | |
| Temperature Range | C | -20 C to 105 C |
| Temperature Range | F | -4 F to 221 F |
Available Housings and Contacts
Standard Housings (PP75)
- Accommodates wire contacts up to 6 AWG [10mm], as well as PCB and busbar contacts.
- Available Colors: Red, Green, Black, White, Blue, Yellow, Orange, Gray.
Chemical Resistant (CR) Housings (PP75 CR)
- Same form and dimensions as standard PP75 housing in a chemical resistant PBT/PC blend.
- Suitable for use down to -40C.
- Available Colors: Red, Black, White, Blue.
Locking Dovetail Housings (PP75 Locking)
- Features dovetails for stacking housings with a locking feature to prevent separation.
- Can mate to standard and chemical resistant housings but cannot be stacked with them.
- Available Colors: Red, Green, Black, White, Blue, Gray.
Premate Ground Housings (PP75 Premate Ground)
- Offers first-mate, last-break connection when stacked with other PP75 housings.
- Mechanically keyed to prevent cross-mating with power positions.
- Available Colors: Green.
Silver Plated Wire Contacts (PP75)
- Offer best electrical performance and durability up to 10,000 mating cycles.
- Available for wire sizes #16 AWG to #6 AWG.
Premate Ground Wire Contacts (PP75)
- Silver plated contacts for use with PP75 Premate Ground Housing.
- Rated to 10,000 mating cycles.
- Available for wire sizes #6 AWG to #12-10 AWG.
Silver Plated Busbar Contacts (PP75)
- Provide quick disconnect input or output busbar connection.
- For mating with wire contacts only.
- Includes lock nuts for #10-24 thread.
Standard Powerclaw PCB Contacts
- For use inside a PP75 housing, providing a right angle connection to the PCB.
- Available Platings: Tin, Silver.
Mini Powerclaw PCB Contacts
- Can be used on the PCB edge without a PP75 housing on the PCB side.
- Self-polarizing design ensures correct mating.
- Available Platings: Tin, Silver.
Vertical Mini Powerclaw PCB Contacts
- Space-saving design that does not require a PP75 housing on the PCB side.
- Guide housing required for 2-pole applications for polarized connection.
- Available Platings: Tin, Silver.
Accessories
- Strain Relief Grommets: For strain relief in the back of PP75 housings.
- Mounting Wings: For securing dovetailed PP75 housings to various surfaces (sheet metal, PCBs). Available for Standard/CR and Locking Housings.
- Surface Mount: For securing locking PP75 housings to a flat surface.
- Spacers: To separate housings under high power to minimize derating due to heat rise. Recommended for squaring blocks and enabling accessory mounting.
- Guide Housings: Prevents polarity reversal when mating 2-pole PP75 blocks to vertical mini Powerclaw contacts.
- Mounting Clamps: For fastening PP75 housing blocks to a panel.
- Retaining Pins: To prevent stacked PP75 housings from separating.
- PCB Mounting Staples: Reduce strain on solder joints by locking housings to the PCB.
- Reducing Bushings: Allow smaller wires to be used with specific contacts (e.g., 5900-BK, 1307-BK).
2411071741_Anderson-Power-5912-BK_C20708450.pdf