Industrial Anderson Power 80-1116 Battery Connector Meeting RoHS UL94 V0 and EN1175 2020 Certifications
Product Overview
The Anderson Euro Battery Connectors (EBC) family is expertly designed for ease of use and incorporates an innovative contact carrier to simplify assembly. These connectors meet or exceed EN1175:2020 and VDE 0623-589 standards, offering robust performance in demanding industrial environments. The EBC connectors are ideal for a wide range of industrial applications including Material Handling, Battery Charging, Utility Vehicles, Motive Power, and Sweepers/Scrubbers. They are RoHS compliant and constructed with acid and impact-resistant materials for long-term reliability.
Product Attributes
- Brand: Anderson
- Product Line: Euro Battery Connectors (EBC)
- Certifications: EN1175:2020, VDE 0623-589, RoHS Compliant, UL94 V0 (Flammability)
- Material Resistance: Acid & Impact Resistant
- Contact Plating: Silver Plating (min. 6 microns)
- Housing Material: PBT/PC Blend
- Contact Material: Copper Alloy
- Hardware Material: Steel, Zinc Chromate
Technical Specifications
| Specification | EBC 80 | EBC 160 | EBC 320 |
|---|---|---|---|
| Current Rating (Amperes) | Up to 400A (See detailed chart) | Up to 400A (See detailed chart) | Up to 400A (See detailed chart) |
| Voltage Rating (AC/DC) | 150V (EN1175), 600V (CNR/USR) | 150V (EN1175), 600V (CNR/USR) | 150V (EN1175), 600V (CNR/USR) |
| Dielectric Withstanding Voltage (AC) | 2000V | 2200V | 2200V |
| Operating Temperature | -20 to 105C | ||
| Mechanical Life Cycle (No Load) | >5000 cycles | ||
| Mechanical Life Cycle (Under Load - Hot Plug at 96V) | 5 cycles at 400A | 5 cycles at 625A | 5 cycles at 1000A |
| Average Initial Contact Resistance (Power) | 176 | 95 | 77 |
| Average Initial Contact Resistance (Auxiliary) | 1100 | 920 | 1000 |
| Average Mating Force (N) | 68 N (15.3 lb) | 170 N (38.2 lb) | 71 N (16.0 lb) |
| Contact Retention (N) | 134 N (30 lb) min | 445 N (100 lb) min | 445 N (100 lb) min |
| Degree of Protection | IP23 | ||
| Acid Resistance (per EN1175:2020) | Passed | ||
| Air Tube Max Pressure (Bar) | 0.8 (11.6 PSI) | 0.8 (11.6 PSI) | 0.8 (11.6 PSI) |
| Power Contact Wire Range (mm) | 10 - 35 | 16 - 50 | 50 - 95 |
| Auxiliary Contact Wire Range (mm) | 1.5 - 2.5 | 4 - 4 | 4 - 4 |
| Voltage Keying Options | Dry-Cell, Wet-Cell, Universal (24/36/48/72/80/96 V DC) | ||
Current Ratings (Amperes)
| Wire Size (mm) | EBC 80 (EN1175/CNR/USR) | EBC 160 (EN1175/CNR/USR) | EBC 320 (EN1175/CNR/USR) |
|---|---|---|---|
| 10 | N/A / 70 / 90 | N/A / N/A / N/A | N/A / N/A / N/A |
| 16 | 80 / 90 / 120 | 80 / 90 / 120 | N/A / N/A / N/A |
| 25 | 120 / 110 / 140 | 120 / 120 / 160 | N/A / N/A / N/A |
| 35 | 160 / 120 / 160 | 160 / 140 / 180 | N/A / N/A / N/A |
| 50 | N/A / N/A / N/A | 250 / 160 / 220 | 250 / 165 / 220 |
| 75 | N/A / N/A / N/A | N/A / N/A / N/A | N/A / 200 / 260 |
| 95 | N/A / N/A / N/A | N/A / N/A / N/A | 400 / 260 / 340 |
Auxiliary Contact Ratings
All auxiliary contacts are rated to a minimum of 20 amps when tested to EN1175:2020 requirements.
Temperature Rise Definitions
- EN1175:2020: Maximum temperature rise = 65C (above 255C ambient)
- CNR: Maximum temperature rise = 30C
- USR: Total temperature (based on min. 25C ambient) = 75C
Inrush Current Curves
Refer to the provided charts for E160 and E320 inrush current performance based on wire size and time.
Ordering Information
Detailed ordering information for Male and Female connectors, including part numbers for various configurations of power contacts, auxiliary contacts, coding pins, handles, air tubes, housings, and contact holders, is available in the provided tables.
Dimensions
Detailed housing dimensions for EBC 80, EBC 160, and EBC 320 (Male and Female) are provided in millimeters and inches.
Tooling Information
Information on hydraulic and pneumatic tooling for crimping power and auxiliary contacts for the EBC series is available, including part numbers for tools and dies.
2411201521_Anderson-Power-80-1116_C6468618.pdf