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Industrial Anderson Power 80-1116 Battery Connector Meeting RoHS UL94 V0 and EN1175 2020 Certifications

Manufacturer:
Anderson Power
Description:
Rectangular Connector Contacts RoHS
Category:
Headers, Male Pins/Rectangular Connector Contacts
Specifications
Mfr. Part #:
80-1116
Model Number:
80-1116
Introduction

Product Overview

The Anderson Euro Battery Connectors (EBC) family is expertly designed for ease of use and incorporates an innovative contact carrier to simplify assembly. These connectors meet or exceed EN1175:2020 and VDE 0623-589 standards, offering robust performance in demanding industrial environments. The EBC connectors are ideal for a wide range of industrial applications including Material Handling, Battery Charging, Utility Vehicles, Motive Power, and Sweepers/Scrubbers. They are RoHS compliant and constructed with acid and impact-resistant materials for long-term reliability.

Product Attributes

  • Brand: Anderson
  • Product Line: Euro Battery Connectors (EBC)
  • Certifications: EN1175:2020, VDE 0623-589, RoHS Compliant, UL94 V0 (Flammability)
  • Material Resistance: Acid & Impact Resistant
  • Contact Plating: Silver Plating (min. 6 microns)
  • Housing Material: PBT/PC Blend
  • Contact Material: Copper Alloy
  • Hardware Material: Steel, Zinc Chromate

Technical Specifications

Specification EBC 80 EBC 160 EBC 320
Current Rating (Amperes) Up to 400A (See detailed chart) Up to 400A (See detailed chart) Up to 400A (See detailed chart)
Voltage Rating (AC/DC) 150V (EN1175), 600V (CNR/USR) 150V (EN1175), 600V (CNR/USR) 150V (EN1175), 600V (CNR/USR)
Dielectric Withstanding Voltage (AC) 2000V 2200V 2200V
Operating Temperature -20 to 105C
Mechanical Life Cycle (No Load) >5000 cycles
Mechanical Life Cycle (Under Load - Hot Plug at 96V) 5 cycles at 400A 5 cycles at 625A 5 cycles at 1000A
Average Initial Contact Resistance (Power) 176 95 77
Average Initial Contact Resistance (Auxiliary) 1100 920 1000
Average Mating Force (N) 68 N (15.3 lb) 170 N (38.2 lb) 71 N (16.0 lb)
Contact Retention (N) 134 N (30 lb) min 445 N (100 lb) min 445 N (100 lb) min
Degree of Protection IP23
Acid Resistance (per EN1175:2020) Passed
Air Tube Max Pressure (Bar) 0.8 (11.6 PSI) 0.8 (11.6 PSI) 0.8 (11.6 PSI)
Power Contact Wire Range (mm) 10 - 35 16 - 50 50 - 95
Auxiliary Contact Wire Range (mm) 1.5 - 2.5 4 - 4 4 - 4
Voltage Keying Options Dry-Cell, Wet-Cell, Universal (24/36/48/72/80/96 V DC)

Current Ratings (Amperes)

Wire Size (mm) EBC 80 (EN1175/CNR/USR) EBC 160 (EN1175/CNR/USR) EBC 320 (EN1175/CNR/USR)
10 N/A / 70 / 90 N/A / N/A / N/A N/A / N/A / N/A
16 80 / 90 / 120 80 / 90 / 120 N/A / N/A / N/A
25 120 / 110 / 140 120 / 120 / 160 N/A / N/A / N/A
35 160 / 120 / 160 160 / 140 / 180 N/A / N/A / N/A
50 N/A / N/A / N/A 250 / 160 / 220 250 / 165 / 220
75 N/A / N/A / N/A N/A / N/A / N/A N/A / 200 / 260
95 N/A / N/A / N/A N/A / N/A / N/A 400 / 260 / 340

Auxiliary Contact Ratings

All auxiliary contacts are rated to a minimum of 20 amps when tested to EN1175:2020 requirements.

Temperature Rise Definitions

  • EN1175:2020: Maximum temperature rise = 65C (above 255C ambient)
  • CNR: Maximum temperature rise = 30C
  • USR: Total temperature (based on min. 25C ambient) = 75C

Inrush Current Curves

Refer to the provided charts for E160 and E320 inrush current performance based on wire size and time.

Ordering Information

Detailed ordering information for Male and Female connectors, including part numbers for various configurations of power contacts, auxiliary contacts, coding pins, handles, air tubes, housings, and contact holders, is available in the provided tables.

Dimensions

Detailed housing dimensions for EBC 80, EBC 160, and EBC 320 (Male and Female) are provided in millimeters and inches.

Tooling Information

Information on hydraulic and pneumatic tooling for crimping power and auxiliary contacts for the EBC series is available, including part numbers for tools and dies.


2411201521_Anderson-Power-80-1116_C6468618.pdf

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