internal power supply connector HRS DF63W-2S-3.96C with waterproof design and secure locking mechanism
Product Overview
The HIROSE DF63W Series is a 3.96mm pitch compact waterproof connector designed for internal power supplies. Its slim, smooth, and rounded shape is optimized for wiring through narrow areas like conduits and small spaces. The connector offers IP67 water resistance when mated, simplified wire insertion with pre-installed seals, and a positive lock structure for secure mating. It is compatible with a wide variety of cables and features mis-mating prevention through color and guide key options.
Product Attributes
- Brand: HIROSE ELECTRIC CO., LTD.
- Origin: Not specified
- Materials: Contacts (Copper alloy), Housing (PBT), Seal (Silicone rubber)
- Color: Housing (Black), Seal (Blue or green)
- Certifications: IP67, UL94V-0 (Housing)
Technical Specifications
| Item | Specifications | Conditions |
| Current Rating (16 AWG) | 2 positions: 14A 3 positions: 13A 4 positions: 12A | Max. current applied to all pins. |
| Current Rating (18 AWG) | 2 positions: 11A 3 positions: 10A 4 positions: 9A | Max. current applied to all pins. |
| Current Rating (20 AWG) | 2 positions: 9A 3 positions: 8A 4 positions: 7A | Max. current applied to all pins. |
| Current Rating (22 AWG) | 2 positions: 8A 3 positions: 7A 4 positions: 6A | Max. current applied to all pins. |
| Voltage Rating | 630V (AC/DC) | |
| Operating Temperature Range | -40C to 105C | Includes temperature rise caused by current flow. |
| Operating Humidity Range | 20% to 80% | |
| Storage Temperature Range | -10C to 60C | Long-term storage of unused products before PCB mounting. |
| Storage Humidity Range | 40% to 70% | Long-term storage of unused products before PCB mounting. |
| Insulation Resistance | 1,000M min. | Measured at DC 500V |
| Withstanding Voltage | No flashover or dielectric breakdown. | 1,500V AC applied for 1 minute. |
| Contact Resistance | 10m max. | Measured at a maximum of 20m, 100mA (DC or 1,000Hz) |
| Vibration Resistance | No electrical discontinuity for more than 1s | 10 cycles in each of three axis directions at 10-55Hz, half amplitude 0.75mm |
| Shock Resistance | No electrical discontinuity for more than 1s | Acceleration of 490m/s, 11ms, both directions in 3 axes (semi-sinusoidal), 3 cycles each direction |
| Moisture Resistance | Contact resistance: 20m max. Insulation resistance: 500M max. | Temperature: 402C, relative humidity: 90 to 95%, left for 96 hours |
| Temperature Cycle | Contact resistance: 20m max. Insulation resistance: 1,000M max. | -55C for 30 minutes 5 to 35C for 2 to 3 minutes 105C for 30 minutes 5 to 35C for 2 to 3 minutes, in 5 cycles |
| Mating Cycles | Contact resistance: 20m max. | Mating/unmating: 30 times |
Product Numbers
Connector
| Series Name | Connector Type | Series No. | Wire Insulation Outer Diameter | Contact Pitch | Termination Style | Number of Contacts | Part No. | HRS No. |
| DF | Socket | 63W | 2.8 to 3.2 | 3.96mm | Crimp Socket | 2 | DF63W-2S-3.96C | 680-0613-7 |
| DF | Socket | 63W | 2.8 to 3.2 | 3.96mm | Crimp Socket | 3 | DF63W-3S-3.96C | 680-0614-0 |
| DF | Socket | 63W | 2.8 to 3.2 | 3.96mm | Crimp Socket | 4 | DF63W-4S-3.96C | 680-0615-2 |
| DF | Socket | 63WA | 1.7 to 2.4 | 3.96mm | Crimp Socket | 2 | DF63WA-2S-3.96C | 680-0617-8 |
| DF | Socket | 63WA | 1.7 to 2.4 | 3.96mm | Crimp Socket | 3 | DF63WA-3S-3.96C | 680-0618-0 |
| DF | Socket | 63WA | 1.7 to 2.4 | 3.96mm | Crimp Socket | 4 | DF63WA-4S-3.96C | 680-0619-3 |
| DF | In-line Plug | 63W | 2.8 to 3.2 | 3.96mm | Crimp Socket | 2 | DF63W-2EP-3.96C | 680-0605-9 |
| DF | In-line Plug | 63W | 2.8 to 3.2 | 3.96mm | Crimp Socket | 3 | DF63W-3EP-3.96C | 680-0606-1 |
| DF | In-line Plug | 63W | 2.8 to 3.2 | 3.96mm | Crimp Socket | 4 | DF63W-4EP-3.96C | 680-0607-4 |
| DF | In-line Plug | 63WA | 1.7 to 2.4 | 3.96mm | Crimp Socket | 2 | DF63WA-2EP-3.96C | 680-0609-0 |
| DF | In-line Plug | 63WA | 1.7 to 2.4 | 3.96mm | Crimp Socket | 3 | DF63WA-3EP-3.96C | 680-0610-9 |
| DF | In-line Plug | 63WA | 1.7 to 2.4 | 3.96mm | Crimp Socket | 4 | DF63WA-4EP-3.96C | 680-0611-1 |
Contact
| Series Name | Contact Type/Packaging Type | Series No. | Applicable Wire Size | Part No. | HRS No. | Quantity | Finish |
| DF | In-line plug crimp contact, reel | 63W | 16 to 18 AWG | DF63-1618PCF | 680-0529-2 | 4,000 pcs/reel | Tin plated |
| DF | In-line plug crimp contact, pieces | 63W | 16 to 18 AWG | DF63-1618PC | 680-0536-8 | 100 pcs/pack | Tin plated |
| DF | In-line plug crimp contact, reel | 63W | 20 to 22 AWG | DF63-2022PCF | 680-0538-3 | 4,000 pcs/reel | Tin plated |
| DF | In-line plug crimp contact, pieces | 63W | 20 to 22 AWG | DF63-2022PC | 680-0539-6 | 100 pcs/pack | Tin plated |
| DF | Socket crimp contact, reel | 63W | 16 to 18 AWG | DF63W-1618SCF | 680-0600-5 | 4,000 pcs/reel | Tin plated |
| DF | Socket crimp contact, pieces | 63W | 16 to 18 AWG | DF63W-1618SC | 680-0601-8 | 100 pcs/pack | Tin plated |
| DF | Socket crimp contact, reel | 63W | 20 to 22 AWG | DF63W-2022SCF | 680-0602-0 | 4,000 pcs/reel | Tin plated |
| DF | Socket crimp contact, pieces | 63W | 20 to 22 AWG | DF63W-2022SC | 680-0603-3 | 100 pcs/pack | Tin plated |
2410121934_HRS-DF63W-2S-3-96C_C3267819.pdf