Durable wire to board connector HRS DF63-4S-3.96C with glass reinforced resin and secure connection
Product Overview
The DF63 Series is a 15A, 3.96mm pitch wire-to-board connector designed for internal power supply applications. It features a secure mating mechanism with a clear tactile click, preventing incomplete connections. The series offers protection against incomplete crimp contact insertion, incorrect mating, and reverse mounting to the PCB. Keying options are available to prevent incorrect connections when using multiple connectors on the same board. The connectors are suitable for potting up to 5mm and are constructed with glass-reinforced resin for solder crack prevention.
Product Attributes
- Brand: HIROSE ELECTRIC CO., LTD.
- Series: DF63
- Pitch: 3.96mm (also supports 7.92mm pitch for 2 or 3 positions without pins)
- Current Rating: Up to 15A (with 16 AWG wire)
- Certifications: UL, C-UL, TV
- Material (Header Insulator): PBT (glass-reinforced)
- Material (Contact): Brass / Copper alloy
- Finish (Contact): Tin plated or Gold plated
- Colors Available: Black, White
- Mounting Type: Wire-to-Board
- Keying Options: Available
Technical Specifications
| Item | Specification | Conditions |
| Voltage Rating | AC/DC 630V (UL, C-UL) / AC/DC 600V (TV) / AC/DC 300V | - |
| Insulation Resistance | No less than 1,000M | Measured at DC 500V |
| Withstand Voltage | No flashover or breakdown | AC 1,500V applied for one minute |
| Contact Resistance | No more than 10m | Measured at 1mA and no higher than 20mV |
| Vibration Resistance | No electrical discontinuity of 1s or greater | Frequency 10-55 Hz, half amplitude 0.75 mm, 10 times in each of three directions |
| Shock Resistance | No electrical discontinuity of 1s or greater | Accelerated velocity: 490 m/s for 11ms, half-sine wave in 3 directions, 3 times for each direction |
| Moisture-resistance | Contact resistance: 20m, Insulation resistance: 500M | Temperature: 402; humidity: 90 to 95%, 96 hours |
| Temperature cycles | Contact resistance: 20m, Insulation resistance: 1,000M | -55 (30 min) 85 (30 min), 5 cycles |
| Durability | Contact resistance: 20m | Tin plated: 30 mating cycles, Gold plated: 50 mating cycles |
| Solder heat resistance | Resin parts withstand temperature and resist melting | Flow: 260, 10 sec / Hand soldering: 300 for 3 seconds |
| Operating temperature range | -55 to 105 | (Note 2: Includes temperature rise caused by current flow) |
| Operating humidity range | 20 to 80% | (Note 3: Use without condensation) |
| Storage temperature range | -10 to 60 | (Note 4: For long-term storage before assembly) |
| Storage humidity range | 40 to 70% | (Note 4: For long-term storage before assembly) |
| No. of Contacts | 16 AWG | 18 AWG | 20 AWG | 22 AWG |
| 1 | 15A | 13A | 11A | 9A |
| 2 | 14A | 12A | 10A | 8A |
| 3 | 12A | 10A | 8A | 7A |
| 4 | 10A | 8A | 7A | 6A |
| 5 | 10A | 8A | 7A | 6A |
| 6 | 10A | 8A | 7A | 6A |
| 2 (7.92mm pitch) | 15A | 13A | 11A | 9A |
| 3 (7.92mm pitch) | 12A | 11A | 9A | 8A |
2411220255_HRS-DF63-4S-3-96C_C2692080.pdf