internal power connectors HRS DF63-5S-3.96C with 15A current rating and tactile click mating feature
DF63 Series: 15A 3.96mm Pitch Wire-to-Board Connectors for Internal Power Supply
The DF63 Series connectors are designed for internal power supply applications, offering high current capacity up to 15A and robust features for reliable connections. Key advantages include secure mating with a tactile click, prevention of incomplete insertion and incorrect mating, reverse mounting prevention on PCBs, and a molded lance design to simplify assembly. These connectors are suitable for potting and utilize glass-reinforced resin for solder crack prevention. They are ideal for applications demanding high reliability, such as in automotive environments.
Product Attributes
- Brand: HIROSE ELECTRIC CO., LTD.
- Series: DF63
- Pitch: 3.96mm (also supports 7.92mm pitch for 2 or 3 positions without pins)
- Current Rating: Up to 15A (with 16 AWG wire)
- Voltage Rating: AC/DC 630V (UL, C-UL), AC/DC 600V (TV), AC/DC 300V
- Certifications: UL, C-UL, TV
- Materials/Finish: Header Insulator: PBT (glass-reinforced); Contact: Brass (Tin plated or Gold plated); Crimp socket Insulator: PBT (glass-reinforced); Crimp contact: Copper alloy (Tin plated or Gold plated)
- Colors: Black (Standard type), White (R-type)
- Keying Options: Available to prevent incorrect connections.
Technical Specifications
| Item | Specifications | Conditions |
| Insulation Resistance | No less than 1,000M | Measured at DC 500V |
| Withstand Voltage | No flashover or breakdown | AC 1,500V applied for one minute |
| Contact Resistance | No more than 10m | Measured at 1mA and no higher than 20mV |
| Vibration Resistance | No electrical discontinuity of 1s or greater | Frequency 10-55 Hz, half amplitude 0.75 mm, 10 times in each of the three directions |
| Shock Resistance | No electrical discontinuity of 1s or greater | Accelerated velocity: 490 m/s for 11ms, half-sine wave in 3 directions, 3 times for each direction |
| Moisture-resistance | Contact resistance: no more than 20m; Insulation resistance: no less than 500M | Temperature: 402; humidity: 90 to 95%, left for 96 hours |
| Temperature cycles | Contact resistance: no more than 20m; Insulation resistance: no less than 1,000M | -55: 30 minutes 85: 30 minutes, 5 cycles |
| Durability | Contact resistance: no more than 20m | Tin plated: 30 mating cycles, Gold plated: 50 mating cycles |
| Solder heat resistance | The resin parts should withstand the temperature and resist melting. | Flow: 260, 10 sec; Hand soldering: temperature of soldering iron at 300 for 3 seconds |
| Operating temperature range | -55 to 105 | (Note 2: Includes temperature rise caused by current flow) |
| Operating humidity range | 20 to 80% | (Note 3: Use without condensation on parts) |
| Storage temperature range | -10 to 60 | (Note 4: For long-term storage before assembly) |
| Storage humidity range | 40 to 70% | (Note 4: For long-term storage before assembly) |
Current Rating by Wire Gauge and Number of Contacts
| No. of Contacts | 16 AWG | 18 AWG | 20 AWG | 22 AWG |
| 1 | 15A | 13A | 11A | 9A |
| 2 | 14A | 12A | 10A | 8A |
| 3 | 12A | 10A | 8A | 7A |
| 4 | 10A | 8A | 7A | 6A |
| 5 | 10A | 8A | 7A | 6A |
| 6 | 10A | 8A | 7A | 6A |
| 2 (7.92mm pitch) | 15A | 13A | 11A | 9A |
| 3 (7.92mm pitch) | 12A | 11A | 9A | 8A |
2411220255_HRS-DF63-5S-3-96C_C3269632.pdf